Mechanical Designer

• Jun 2021 - Present

Senior Developer Mechanical

• Dec 2018 - Jun 2021

Work Profile:# Create detailed design and implement design such as the design meets the objective. Design should cover Reliability requirements, performance requirements, robust design blocks, DFMA and stated, implied, derived needs, and, build options for future.# Carry out effective and timely unit testing in order to deliver a defect free product.# Provide on job guidance to new joiner.# Support effective configuration of product artifacts as per organization configuration management defined process.# Manage Product Requirement Specification preparation & support and participate in requirement walkthrough & reviews.# Execute product component integration & integration testing.# Ensure Process compliance (Engineering and as applicable Support processes) in my program works & other works.# Following guidelines/best practices, utilizing proficiency gained, ensure effective reviews, unit testing and timely closure of reported defects.# Participate and conducts reviews/walkthrough of required work products.# Support in effective identification and implementation of corrective and preventive actions during program defect analysis.# Deliver timely (as per baseline plan) and first time right design & implementation.# Provide timely inputs on the status of allocated engineering tasks and ensure that schedule is reflecting the right situation by updating the efforts, status regularly and ensuring timely updating of timesheets.# Identification and reporting of technical risks and issues affecting the business and program timelines and quality.# Guide the team members in troubleshooting as assigned in program.# Design for Manufacturability – Ensure that design supports manufacturability yet meets product cost targets through innovation.# Meet program effort cost - Ensure that the program meets product cost, manufacturing work content, reliability and quality objectives.

Senior Mechanical Design Engineer

• Aug 2016 - Nov 2018

Work Profile:# Working in Global environment with interfaces with all counterparts across globe (Multi-function team).# Meeting project timelines through tracking, continuous improvement in Design.# Concept Design & Development, Change Management through SAP, NPD Processes, Design Documentation.# Having coordination & working as a single point contact with all departments like, operation, Project management, Procurement, Quality & Suppliers. # Product Design & Prototype Development, as per GATE process, customer needs & as per respective UL, BIS, JIS standards.# Working on Pro-e & Windchill for 3-D design. Material selection, DFMEA, DFM, GD&T & TOLERANCE STACK-UP.# Adaption to new technologies, processes & methods. Visiting Suppliers in India & Abroad for assignment.# Lead Test method design & development activities to establish the safety and efficiency of the currency handling products.# Evaluates, selects and sources test equipment such as machining process.# Provides equipment and test method training to other employees, vendors etc.# Assists in other Design Controls activities (e.g. defining Design Input Requirements, preparing documentation).# Provides technical input for projects at all stages of the product life cycle.# Preparing the equipment’s work instructions / SOP’s.# Participate in root cause analysis through 8D process, Fish bone diagram etc.# Following and ensuring strict safety procedures and safety checks.# Plan experiments and coordinate trials in internal and external labs.# Record, interpret, analyze & compile data and sometimes interpreting results.# Assesses new technologies and new product ideas for technical feasibility.

Mechanical Design Engineer

• Mar 2011 - Aug 2016

Work Profile:# Worked as an Engineer in Product Development department responsible for Concept Design, 3D modeling of new products# Modeling, Development, Drafting & Assembly and Costing to Analyze the Intersection of components of sheet-metal, plastics parts & Development of Customize Parts as per customer’s requirement.# Modify and Preparation of the design through the verification, validation & finalization stages including Prototype development to ensure design specification. Vendor Development for NPD.# Project Scheduling within set and agreed Timeframes & On the job training to associates.# Taking NPD trials both at vendor & at factory end to ensure proper process.# Design & 3D Modeling, 2D drawings, Preparation of Engineering BOM, Prototype Development # Development of components validation, Evaluation and testing of product.# Field Failure Analysis.# Product Reliability testing & Data Management.# Bench marking of own product with respect to Competitor’s product and doing required changes to enhance the performance of the product.# BOM design and Cost Estimation.# SAP data management.# Sheet metal, Piping and Pro cabling done using Pro-e Software# Drawing documentations using PDM Wind-chill.# Take Design reviews like design for manufacturability (DFM) design for serviceability (DFS) and design Failure Mode Effects Analysis (DFMEA), Proto and Pilot Building. Design Phase approvals. Modification and improvement in Design as per shop floor requirements (ECN and ECR using PDM Windchill and SAP).# Proto Validation# Analysis report validation and Implementations# Customer site visit# Design Documentations