Shery Thampan Malikayil

Factory Manager at Rigid Industries FZC
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Contact Information
us****@****om
(386) 825-5501
Location
Dubai, United Arab Emirates, AE
Languages
  • English Full professional proficiency
  • Hindi Professional working proficiency
  • Malayalam Native or bilingual proficiency
  • Marathi Limited working proficiency

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Credentials

  • ISO 9001 - Certification Internal Auditor
    -

Experience

    • United Arab Emirates
    • Furniture and Home Furnishings Manufacturing
    • 1 - 100 Employee
    • Factory Manager
      • Oct 2023 - Present

    • Production & Project Manager – Steel & Glass Division
      • Dec 2014 - Oct 2023

      In my current job role, I evaluate all functions of manufacturing projects and operations, as well as employ cost-effective and market-driven strategies in compliance with clients’ and regulatory requirements to offer optimum and timely delivery services to customers. Manage equipment and machine maintenance activities and employ proactive preventive measures to reduce downtime and increase productivity. To provide exceptional support for effective utilisation of quality management systems. I direct recruitment process for acquiring Manpower for production, purchase, storekeepers, and Engineering design departments whilst producing new Products, 3D models, factory layouts, capacity planning and leading all projects.Key Accomplishments: ► Established safety protocols for executing regular factory inspections and implementing upgraded 5S activities to monitor the regular manufacturing operations of the steel and Glass divisions.► Evaluated Robotic welding machines to optimise welding processes by reducing welding time from 14.4K seconds to 1.6K seconds for greater precision and perfection.► Increased asset capacity and flexibility by applying effective productivity optimisation strategies and supervising production costs to lessen unnecessary expenses for boosting operational efficiency and customer satisfaction. ► Examined and negotiated Band Saw Cutting machine activities for availing effective angle cutting options and increasing batch production by reducing cutting time from 240 seconds to 22 seconds.► Selected new suppliers for locks and packing supplies to achieve substantial cost savings for final products, as well as improved coil width usage by decreasing scrap generations percentage and coil input consumption of raw materials from 16% to less than 1%.► Received Appreciation Award in 2020 as the Production Manager for Handling 5 Divisions Show less

    • Head of Production Planning & Engineering Dept
      • Apr 2012 - Nov 2014

      During this tenure, I utilised effective planning and scheduling methodologies to boost manpower management and machine utilisation whilst directing operational excellence in delivering customer orders by adhering to shipping dates. I performed comprehensive feasibility studies for new development projects to monitor technical and financial viability whilst coordinating with management to establish guidelines to prepare accurate and competitive quotations for prospective clients. I documented delivery performance graphs in compliance with action plans and actual dispatch order dates. Key Accomplishments: ► Partnered with Barco Electronics (Belgium-based company) and SIEMENS Ltd to facilitate different parts of defence, non-defence, and health care systems, as well as assisted in product development projects with companies such as New Holland Tractors, Renishaw, and Barco. ► Verified job duties status to recognise potential delays in scheduled dispatches and implement expediting measures for answering any operational bottlenecks or delays promptly. ► Developed design tools, jigs, fixtures, and templates to manage production processes for bending, fabrication, and inspection tasks by using SolidWorks. ► Identified root causes and corrective actions for customer complaints to document CAPA& 8D reports to resolve and troubleshoot customer complaints in coordination with the QA manager. ► Initiated a manufacturing line system for LEAN manufacturing to supervise and mentor the production team regarding continual improvement programmes, Kaizen, and 5S activities. ► Saved incurred cost and lessened actual time from 67 to 34 hours with zero percent rejection to propose customised initiatives for creating new tool of punch and die. ► Achieved the prestigious Best Overall Performance Award in 2013 for exceptional achievements in enhancing monthly productivity by 20% whilst upholding the principles of RFT (Right First Time) and OTIF (On Time in Full) delivery of parts Show less

  • AVG Motors Ltd
    • Thiruvalla , Pathanamthitta , Kerala
    • Service Engineer - Trainee
      • Jan 2012 - Mar 2012

      1. Undergone training as Service Advisor in Maruti Suzuki Service Centre. 2. Learned how to inspect , troubleshoot and repair automobiles 3. Performed basic routine care maintenance and execute vehicle repairs 1. Undergone training as Service Advisor in Maruti Suzuki Service Centre. 2. Learned how to inspect , troubleshoot and repair automobiles 3. Performed basic routine care maintenance and execute vehicle repairs

    • ENGINEER - Projects
      • Jan 2011 - Dec 2011

      Experience in handling different Projects with planning , cost estimation and site engineering • Overlooked activities at the sites and as per the client requirements; prepared engineering designs using AutoCAD 2D Software • Prepared Drawings of panels erections "ations as per the company’s norms and guidelines after receiving a new enquiry from Clients • Informed the production department about the client requirements and ensured the panels are being produced and dispatched to the site as per the work-orders • Had meetings with the clients , in order for getting the site clearance or for the updating the work completed and to explain the remaining work completion plan • Ensured that every projects, gets completed in a timely manner and as per the client’s requirements & planned dates • Prepared work-measurement sheets after the completion of the project Show less

  • Kelachandra Machines
    • Kottayam Area, India
    • Production Engineer - Trainee
      • Sep 2010 - Dec 2010

      Worked as Trainee 1. Worked on heavy machinery used for manufacturing the Rubber machineries, mills etc 2. Operated big Lathes, Planer Machines, Gear Hobbing Machines, Boring Machines and hydraulic presses Worked as Trainee 1. Worked on heavy machinery used for manufacturing the Rubber machineries, mills etc 2. Operated big Lathes, Planer Machines, Gear Hobbing Machines, Boring Machines and hydraulic presses

  • Maruti Autospot
    • Adoor, Kerala
    • Trainee
      • Jun 2010 - Aug 2010

      Learned Cutting, Welding and Grinding Works for making Trusses etc and worked as fabricator trainee Learned Cutting, Welding and Grinding Works for making Trusses etc and worked as fabricator trainee

Education

  • Saintgits College Of Engineering
    B.Tech, Mechanical Engg
    2006 - 2010
  • St. Mary's Residential Central School, Thiruvalla
    Schooling, Science Group
    2000 - 2006

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