Experience

LICO Materials

• India
• Manufacturing
• 1 - 100 Employee

• Production Manager

  • Jul 2022 - Present

  • Worked as Plant Manager in Kaolin Processing Plant, managing production of 3 Kilns Units, Hydrous Unit and Beneficiation Plant. • Managed Operation to ensure production efficiency, quality,service and cost-effective management of resources. • Prepared daily MIS & Production Costing and presenting it to Management. • Managed daily production of 100Tons Calcined Kaolin, 30Tons Hydrous Kaolin and 20 Tons Beneficiation Cake (Bleaching& D-Canter treated). • Handled Manpower of 95 Workmen and 8 Executives & assisted in establishing Production and Quality goals for Plant. • Developed new Products through proper Research on Kaolin Clay like Ultra fine 2micron particle size product, high Brightness finished Powder from low Brightness Raw Material, Increasing whiteness of Talc by Beneficiation process etc. • Extensive experience in operation of Rotary Kiln, Screw Conveyors, Belt conveyors, Bag Filters, Pulverizer, Air Classifier,Rotary Coolers, Bucket Elevator,ID Fan, etc. • Planning and Completion of Fortnight Shutdownjobs of GrindingUnits. • Directs Production and ensures Cost Effectiveness and consistency with prescribed quality, accuracy and performance standards. • Reduced downtime 50% by modifying processes and enforcing Preventive Maintenance schedule. • Selects, trains,developsand motivates manufacturing staff to maintain plant operation& achieve Zero harm in Workplace. • VFDinstallation in equipment, which reduced1.75L/MonthCostof Product. • Reused waste Heat of Coolerfor Furnace Oil heating, which saves 70,000/year. • Saved electrical cost of Rs 50,000/Year by modifying Processes. Show less



Golcha Associated Group

• Bhuj, Gujarat, India

• Operations Manager

  • Jan 2020 - Jun 2022

  1) Worked as Plant Manager in Kaolin Processing Plant, managing production of 3 Kilns Units, Hydrous Unit and Beneficiation Plant. 2) Managed Operation to insure production efficiency, quality, service and cost-effective management of resources. 3) Prepared daily MIS & Production Costing and presenting it to Management. 4) Managed daily production of 100Tons Calcined Kaolin, 30Tons Hydrous Kaolin and 20 Tons Beneficiation Cake (Bleaching & D-Canter treated). 5) Handled Manpower of 95 Workmen and 8 Executives. 6) Assist in establishing Production and Quality goals for Plant. 7) Extensive experience in operation of Rotary Kiln, Screw Conveyors, Belt conveyors, Bag Filters, Pulverizer, Air Classifier, Rotary Coolers, Bucket Elevator, ID Fan, etc. 8) Planning and Completion of Fortnight Shutdown jobs of Grinding Units. 9) Directs Production and ensures Cost Effectiveness and consistency with prescribed quality, accuracy and performance standards. 10) Reduced downtime 50% by modifying processes and enforcing Preventive Maintenance schedule. 11) Selects, trains, develops and motivates manufacturing staff to maintain plant operation & achieve Zero harm in Workplace. 12) VFD installation in equipment, which reduced 1.75L/Month Cost of Product. 13) Reused waste Heat of Cooler for Furnace Oil heating, which saves 70,000/year. 14) Saved electrical cost of Rs 50,000/Year by modifying Processes. Show less



TRB Group

• India
• Retail Office Equipment
• 100 - 200 Employee

• Senior Executive

  • Jul 2018 - Dec 2019

  1) Installation and Commissioning of : a) Mineral water bottling line in Guinea, Africa. b) Injection moldingplant in Gambia, Africa. c) Sachet filling and sealing plant in Guinea, Africa d) Roto-moulding plant in Cameroon, Africa. 2) Inspection and Procurement of various machines and materials like Rinsing Filling Capping machine, Poly Sachet filling and packing machine, HDPE,LDPE, Disc shaped pulveriser, Extruder Machine, Cooling tower, Shredder Machine etc. 3) Quality assurance and efficiency checking of all machines. 4) Developing new vendors in ERP with proper inspections. 5) Worked as Installation In-Charge with extensive experience in Plant process designing, business dealings. 6) Installed 5TPD capacity Mercury Recovery Plant in Cameroon, Africa. 7) Preparation of PFD and identify the gaps and Opportunity of improvement. 8) Developed vendor and responsible for business visit for inspections. 9) Deep knowledge of Mercury recovery from waste materials like Calomel. 10) Responsible for development and implementation of safety standards in plant. 11) Preparation of Plant manual, Standard Operating procedure, and Maintenance procedures. 12) Various meetings attended with Govt. Officials like Ministry of Environment, Ministry of DGFT. Show less



Vedanta Group

• United Kingdom
• Manufacturing
• 700 & Above Employee

• Production Executive

  • Jul 2013 - Jul 2018

  1) A dynamic professionalwith 05 years of extensive experience in Process,SAP & Man Management. 2) Worked as Shift In- charge in Production(Leaching& Solvent Extraction dept.) 3) Deep exposure to storage and handling of Sulfuric Acid. 4) Exposure to the process of Hydro-metallurgy being used for the production of various Metals like Zinc, Lead & Cadmium Metal. 5) Extensive experience in operation of various types of Reactors, Horizontal Belt Filters, Pumps, Conveyors, Thickeners, Chemical resistant tanks, Filter Presses etc. 6) Experience in solvent extraction of Zinc and removal of various inorganic impurities like Ferrous, Copper, Cadmium, Cobalt, Nickel, etc. 7) Expertise in handling various Inorganic chemicals like 98% Concentrated Sulphuric Acid, Copper Cadmium Cake, Jarosite, Potassium Permanganate, Lead cake, Zinc dust, Copper Sulphate, Sodium Sulphate, Potassium Antimony Tartrate, Manganese Oxide, Calcium Hydroxide.etc. 8) Planning and Completionof Quarterly Shutdown jobs inPlant. 9) Deep knowledge of Calcination, Leaching, Solvent Extraction and Electrolysis Process. Master trainer of work@height & scaffolding and imparting training to workers. 10) Responsible for internal audit conducted monthlyand physical inventory in stores dept. 11) Manage all shift work through SAP system and Daily Production Report preparation in M.S.Excel. 12) Submissionof Kaizen and Root Cause Analysis per month. 13) Submission and analysis of Near Miss Incident. 14) Ensuring safety of all employees in shift and provided trainings to achieve zero harm target as per M/s DuPont policy. 15) Deep knowledge about handling various chemicals, like storage, quality and uses of chemicals. 16) Achievement of monthly target of productionby maintaining quality of Product. 17) Zinc in Enrichment Process cake reduced to 20% from 40%, which saves 18.5 L/Month. 18) Zinc loss reduction in RZO and Jarosite Cake. 19) Neutral sand dosing in Roaster & recovered approx. 105ton Zn/ month. Show less