Sachith Ganhewa
Director of Mechanical Engineering at Essentium, Inc.- Claim this Profile
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Bio
Experience
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Essentium, Inc.
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United States
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Mechanical Or Industrial Engineering
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1 - 100 Employee
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Director of Mechanical Engineering
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Nov 2022 - Present
Lead the mechanical team in developing a 2nd novel high-speed 3D printing platform capable of printing high temp materials such as PEEK and ULTEMDirected multiple contract manufacturers (CM) and suppliers to establish a new production line for final assembly of an FDM 3D printer. This included in-person oversight in Shanghai to implement assembly procedures, assembly fixtures, inspection fixtures and quality procedures.Managed the continuous production (rate of 7 machines/week) of two FDM 3D printers and problem-solved urgent manufacturing issues Show less
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Mechanical Engineering Manager
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Aug 2021 - Oct 2022
Worked with the CMs to implement engineering changes based on DFx feedbackDeveloped and refined a design engineering process that places significance on first-principles based physics and identifying risks at an early stage in the design processDeveloped and implemented a continuous improvement process using Jira to quickly address customer issues and identify root causes
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Senior Mechanical Engineer
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Mar 2020 - Aug 2021
Transitioned the company from a file-based CAD management system to Solidworks PDM involving 2,000+ CAD files. Reduced manufacturing errors due to incorrect part revisions down from multiple parts per release to zero per release.Implemented a company-wide change management system for reviewing, approving, and releasing engineering changes to our contract manufacturing partnersPrimary engineer responsible for interfacing with our contract manufacturers to release into production a large-scale industrial 3D printer consisting of 1,000+ unique parts Show less
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Weber Metals, Inc.
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United States
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Defense and Space Manufacturing
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100 - 200 Employee
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Senior Design Engineer
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Jun 2018 - Mar 2020
Led the implementation of parent company’s new CAD (NX 12), simulation (FORGE 2011), and PLM (ECTR) software for Weber’s Engineering DepartmentDeveloped department procedures for NPI and Engineering Change Requests (ECR)Developed and implemented automated design tools for both CAD modeling and simulationsDesigned and implemented a department-level quality management system consisting of standards, procedures, work instructions, and templates
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Design Engineer II
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May 2017 - Jun 2018
Conducted simulations on failed tools to better understand points of failure and optimized standard design practices based on the resultsDeveloped forging coverage and tolerance calculations to optimize material coverages required for the forging process.
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Design Engineer I
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Jul 2015 - May 2017
Designed forging dies with optimized geometry for extended die lifeSimulated metal flow using DEFORM in order to reduce defects and variability during productionCollaborated with manufacturing engineers during the tryout period to optimize the forging process prior to full production
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Honda R&D Americas, LLC
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United States
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Motor Vehicle Manufacturing
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700 & Above Employee
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Design Engineer
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Oct 2012 - Jul 2015
Chassis Design Engineer (Contract through Goken America, LLC) Responsible for the development of suspension components for new vehicles Developed suspension layouts with superior handling and stability Designed suspension components in CATIA v5 and created drawings following GD&T standards Designed parts concurrently with suppliers to ensure manufacturability Evaluated prototype vehicle components post-testing and refined designs Improved CAE methods to achieve better correlation with test results Relevant Projects: Honda Pioneer 700/500, Honda FourTrax, Honda Talon 1000 Show less
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Education
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Embry-Riddle Aeronautical University
BS, Aerospace Engineering