Sergio Diaz

Sr. Project Enginner III at SMC Ltd
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Contact Information
us****@****om
(386) 825-5501
Location
Greater Boston
Languages
  • English -
  • Spanish -

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James Allick

Sergio is tops in his field. .and a pleasure to work with!

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Credentials

  • Become a Project Manager
    LinkedIn
    Mar, 2023
    - Nov, 2024
  • Communicating with Emotional Intelligence
    LinkedIn
    Apr, 2022
    - Nov, 2024
  • Developing Your Emotional Intelligence
    LinkedIn
    Apr, 2022
    - Nov, 2024
  • Leading with Emotional Intelligence
    LinkedIn
    Apr, 2022
    - Nov, 2024
  • Learn Emotional Intelligence, the Key Determiner of Success
    LinkedIn
    Apr, 2022
    - Nov, 2024
  • Mold Desing for Injection Molding
    RJG, Inc.
    Nov, 2019
    - Nov, 2024
  • Decoupled Molding Workshop
    RJG, Inc.
    Sep, 2019
    - Nov, 2024
  • Systematic Molding Training
    RJG, Inc.
    Aug, 2019
    - Nov, 2024
  • Master Molder I Technician training
    RJG, Inc.
    Jun, 2015
    - Nov, 2024

Experience

    • United States
    • Medical Device
    • 500 - 600 Employee
    • Sr. Project Enginner III
      • Mar 2020 - Present

      Project Engineer with extensive experience in diverse environments. Strong project management and relationship development skills that contribute to effective issue resolution and client satisfaction. Background includes Injection Molding Process development, High, Low Volume Assembly Automation, and Project Management.Responsibilities: • Supported the development efforts of new and existing projects. • Worked with internal and external resources to research, design, and develop all of the necessary elements of the project – molds, tooling, processes, automation, fixtures, EOAT, and secondary equipment. • Managed projects to ensure customer deliverables were met and completed successful development to meet the project's quality and financial requirements. • Develop project timelines that support quoted lead times, and incorporate the customer requirements for validation, pilot builds, and approval. • Deploy good project management techniques with internal and external teams. • Review product design for compliance with engineering principles, engineering standards, customer requirements, and specifications. • Provide technical support and input in product design, material selection, mold design, manufacturing, secondary operations, validations, and other areas related to the Injection Molding industry Show less

    • Process Engineer
      • Mar 2016 - Dec 2020

      Responsibilities: • Developed optimum molding processes for manufacturing medical components utilizing scientific molding methods. • Provided support and leadership in the development of injection molding processes and tools. • Developed, documented, and implemented standard manufacturing processes and methodologies. • Recommend and improve manufacturing processes and methods for cost reduction, quality improvement, and efficiency. • Work with design and tooling engineers during the development cycle. • Participated in Tool Design Reviews and recommended improvements to optimize mold and molding process. • Troubleshoot molding and manufacturing processes and material issues. • Provided technical support to Process, Maintenance, and Die Setters technicians. Show less

    • Sr.Process / Automation Technician
      • Apr 2013 - Mar 2016

      Responsibilities: • Design and Fabricated EOAT for new and existing projects • Programmed robots for new and existing projects• Continuous improvement• Train technicians and mold setters on automation equipment set-ups• Next in line in situations where line technicians cannot solve process or automation-related problems• Write robot, automation, and process work instruction for DMRs (Device Master Records)

    • United States
    • Plastics Manufacturing
    • 1 - 100 Employee
    • Mold Technician
      • May 2006 - Apr 2013

      Responsibilities: • Completed mold to mold/part set-up. • Responsible for the setup, start-up, and troubleshooting of Injection Molding equipment • Ensure efficiency to meet production needs. • Developed injecting molding processes for prototype and production molds. • Performed mold preventative maintenance, insert changes, and minor repairs. • Assisted with the set-up and maintenance of auxiliary equipment. • Experienced with high-volume, high-speed molding operations. • Responsible for setting up and operating secondary robotic equipment. • Designed, built, and programmed new robot end-of-arm tools. • Ensured injection molding machines and connected automated systems were set to meet production needs. • Worked with Production personnel, Engineering & QC to ensure molded components met customer specifications requirements by making process adjustments as required. Show less

  • Holiday housewares inc
    • Leominster MA, 01453
    • 3rd Shift Sr. Production Supervisor
      • Sep 2004 - May 2006

      • Shift supervisor for Tier 1 Houseware Injection Molding department containing 30 injection molding presses and 11 assembly/packaging lines. • Managed approximately 80 direct and ten indirect employees. • Managed essential resources (Process technicians, Die Setters, and Maintenance Technicians, ensuring that each was used effectively and efficiently to avoid waste. • Managed and assigned workstations to Machine Operators, ensuring that each was used effectively and efficiently to avoid waste. • Supported and monitored injection molding processes to validate the highest quality standards and systems are used to create houseware consumables products, including but not limited to simple processing, material changes, end-of-arm tooling changes, and set up, DME unit setup and simple die and insert changes when needed. • Developed a whiteboard process to support shift-to-shift handoff and communication. • Mentor production employees in a culture of accountability and simple problem-solving • Schedule press operations to support and sustain assembly and packaging operations with injection molding parts to ensure daily customer orders are met for on-time delivery. • Executed daily production tasks, scheduling, training, maintenance, and continuous improvement. • Analyzed various processes to identify underperformance and implemented new methods that proved more effective. • Delivered daily reports on shift performance, efficiency, and productivity to Operation Manager and Plant Manager. • Discovered issues that resulted in workplace conflicts and sought immediate resolution to promote productive employee relationships. • Increased shift competency by providing adequate training and constructive feedback to newly hired personnel. • Formulated work schedules, communicated with individual employees to verify availability, and coordinated across departments to staff shift fully. Show less

  • Aero Plastics, inc
    • Mcdonough GA 30253
    • Shift Supevisor assistant
      • Oct 2001 - Sep 2004

      • Actively supervise and manage machine operators within a cell containing ten injection machine • Completed mold to mold/part set-up. • Responsible for the setup, start-up, and troubleshooting of Injection Molding equipment • Ensure efficiency to meet production needs. • Performed mold-preventative maintenance. • Assisted with the set-up and maintenance of auxiliary equipment. • Responsible for setting up and operating secondary robotic equipment. • Ensured injection molding machines and connected automated systems were running efficiently. • Worked and supervised production personnel to ensure molded components met customer specifications and requirements. Show less

Education

  • Nypro Institute
    Master Molder I, Plastics Technology
    2012 - 2015

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