Sergey Zuev
Head of Nonconformities Management Office at Fuel Company TVEL- Claim this Profile
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English Full professional proficiency
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Russian Native or bilingual proficiency
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German Elementary proficiency
Topline Score
Bio
Experience
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Fuel Company TVEL
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Oil and Gas
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1 - 100 Employee
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Head of Nonconformities Management Office
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Jun 2022 - Present
- Company Quality Strategy developed and implemented (>5 Business Units, >15 Manufacturing locations) - Nonconformities management process through product lifecycle (customer - production - supply chain) developed and introduced across the Company - Best-in-class problem solving and continuous improvement tools adaptation to industry specifics performed (8D; 6 Sigma; PDCA; Ishikawa / Fishbone; 5 WHY; Is/Is Not; RCCA; FMEA; GRR; Lessons Learned & Best Practice) - Cost of Poor Quality (COPQ) management introduced - Drive digitalisation of quality processes through IT projects (10 projects running) Show less
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UC RUSAL
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Russian Federation
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Mining
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700 & Above Employee
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Quality Director Aluminum Division
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May 2021 - Present
Systemic organization and coordination of quality activities on production sites (6 Business Units, 13 Manufacturing Plants) in Russia and abroad;Driving Customer satisfaction growth via product, process improvements and reaching Priority Supplier status;Leading Problem Solving process on Division Level (G8D; 6 Sigma)Introduction of SPC Culture (Data driven decision making);Driving QMS continuous improvement in all Downstream Business Units for all commodity standards (IATF; ISO9001; ISO 14001; FSC22000; BRC; ASI; ISO17025)Driving Quality Tools implementation at working level on Division Manufacturing Sites (APQP/PPAP; MSA; GRR; SPC; PDCA; Ishikawa/Fishbone; 5 WHY);Introduction of Lessons Learned process at Division Level, driving best practices and lessons learned replication across Manufacturing Sites;Leading of TQM (Total Quality Management) implementation project to achieve JUSE Deming Prize (Union of Japanese Scientists and Engineers). Show less
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Quality & Technology Director - Downstream Division
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Sep 2018 - Present
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Ford Motor Company
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United States
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Motor Vehicle Manufacturing
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700 & Above Employee
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STA Site Engineer
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Mar 2017 - Sep 2018
- Relocation from St.Petersburg Assembly Plant Russia to the Czech Republic STA Headquarter in Prague- Change of commodity from Interior to Chassis- Same scope of responsibilities with STA Site Engineer in St. Petersburg- Lead new project / technology design and manufacturing feasibility assessment studies for assigned suppliersAchievements: - Lead of international Cross-functional Teams in resolution of supplier launch capacity issues, flawless support of programs- Successful projects launch (Fiesta, Eco-Sport)- Lead Supplier Quality Metrics Improvement activities for 2017 Show less
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STA Site Engineer
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Aug 2014 - Feb 2017
- Projects launch (Interior: Seats, Headliners, Injection Molding)- Manage Quality/Production operating/Lean systems implementation/development at supplier's side (Six Sigma Lean Manufacturing Trained Green Belt and Capacity Subject matter expert) - Lead of suppliers APQP / PPAP process (new product introduction) for all carlines being introduced in Russia including overseas Sub-suppliers- Lead of sub-component (foam, steel seat frames, trim covers, headliner fabric, plastic granulate) localization activity within Ford and coordination of this activity with external suppliers - Lead of resourcing transfer projects during program lifecycle (mass production): seats, headliners- Lead of intervention / escalation meetings to resolve suppliers launch / current projects issues- Cascade significant supplier manufacturing / quality issues (including during the launch) to Top Management level- Q1 Attainment maintain; Quality / Technical problem solving on Ford side/Supplier side (as a leader) using AIAG/Ford requirements (G8D, Isikawa, IS/IS NOT, SPC, 6 Sigma)- Potential suppliers site assessment upon Q1 Ford requirements- Leading of Headliners Greenfield Plant construction and QOS development plan creation and weekly / monthly follow up- Coaching of new employees as a tutor- Six Sigma Lean Manufacturing Trained Green BeltAchievements: - Successful projects execution (launch / transfer / localization)- Manage to achieve Q1 Award (Supplier Quality Recognition Award from Ford) for Interior Suppliers – Lear Seats, Magna Seats, Grupo Antolin Headliners (2 plants)- Successful launch of Focus III MCA, all-new Mondeo, EcoSport, Kuga, Explorer, Transit and Fiesta carlines (interior parts – seats, headliners, hard trim) in Russia Show less
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STA Resident Engineer
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Aug 2013 - Aug 2014
- Lead Quality / Technical problem solving on Ford side/Supplier side (as a leader) using AIAG/Ford requirements (G8D, Isikawa, IS/IS NOT, SPC) for serial and launching programs- Cascade significant supplier manufacturing / quality issues (including during the launch) to Top Management level- Lead of intervention / escalation meetings to resolve suppliers quality issuesAchievements:- Improvement of Supplier base quality metrics including warranty issues for St.Petersburg running programs (Focus III, Mondeo) Show less
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Magna International
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Canada
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Motor Vehicle Manufacturing
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700 & Above Employee
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Junior Quality Engineer
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Jun 2012 - Aug 2013
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Education
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Baltic State Technical University "VOENMEH" named after D.F. Ustinov
Specialist, Informational Technologies -
Baltic State Technical University "VOENMEH" named after D.F. Ustinov
Specialist, Launch and Technical Systems for Missiles and Spacecraft