Sanjay Singh
General Manager at MONNO FABRICS LIMITED, BANGLADESH- Claim this Profile
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Bio
Experience
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Monno Fabrics
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Apparel & Fashion
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1 - 100 Employee
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General Manager
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Nov 2015 - Present
“Monno Fabrics Limited” is a Bangladesh based Textiles Conglomerate. It’s a Vertically Integrated set up & catering to Customers worldwide for Textiles & Garments. I am heading the Weaving Dept. having 176 Looms (Tsudokoma Airjets, Somet & Smit Rapiers) & Beninger & Jupiter Warping & Sizing Machines. Job Profile 1. Getting maximum production & optimum utilization of the Machines. 2. Production planning. 3. Analysis & taking Corrective action plan to increase the dept. efficiency with effective control on quality. 4. Reconciliation of fabrics/raw materials at various stages. 5. Inventory control & Raw materials management 6. Waste management 7. Management of quality control team. 8. To run the plant profitably. 9. To achieve production targets in each department. 10. To achieve highest quality standards with low rejections. 11. To liaison with Spinning Dept. for Yarns & to liaison with Dye house for dyed yarn/fabrics and liaising with Stitching Dept. for Fabrics requirements. 12. To take necessary steps for cost saving. 13. Labor Relationship Management: Work force 220+ 14. Production planning for Weaving, Yarn Dyeing & Processing departments. 15. Inventory control: $150,000 overseas and local per month. 16. Maintenance of production machines: looms, warping & sizing department. 17. Utility management: boilers, compressors and generators. 18. To keep safe working environment. 19. To manage production program and deliveries as per Marketing requirements. 20. To attend and finalize special orders with customers. 21. To achieve higher productivity. 22. Cost Control 23. Erection and commissioning of new and secondhand machines on as & when required basis. 24. To help customers with trouble shooting. 25. Motivation and training of staff and workers. Show less
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RSR MOHTA SPINNING & WEAVING MILLS LTD., INDIA
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Highanghat, Maharastra , India
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VICE PRESIDENT (TECHNICAL – WEAVING & PROCESSING)
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Jun 2012 - Oct 2015
“RSR Mohta Spinning & Weaving Mills” is based in Highanghat, Maharastra, India. It’s a Composite Textile Mill & catering to Domestic as well as Overseas Customer for more than 100 years especially for Suiting, Shirting & Bedsheet Fabrics. Job Profile 1. To take care of all the Technical aspects for smooth running of the Mill. 2. Getting maximum production & optimum utilization of the Machines. 3. Production planning, efficiency improvement measures. 4. To run the plant profitably. 5. To achieve highest quality standards with min. rejections. 6. To liaison with all the departments (Weaving & Processing) for smooth flow of the materials. 7. To take necessary steps for cost saving. 8. Labor relations Management: Work force 990+ 9. Inventory control: $250,000 overseas and local per month 10. To keep safe working environment. Show less
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GENERAL MANAGER (WEAVING)
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Apr 2009 - May 2012
Rupa Cotton Mills is a Kenya based Composite Textile Mill (Terry Towels) in Athi River, Nairobi. Earlier the set up was for Spinning only & I was given the opportunity to expand the Spinning set up to a Composite Terry Towel Mill. The Weaving & Processing departments were completely commissioned by undersigned (Foundation to Erection, Commissioning etc.). In Rupa Mill I was Completely Responsible & accountable from yarn to finished goods packing & dispatch, in order to run the Mill profitably. Also Processing, Finishing & Getting maximum production & utilization of the machines. Machine set up in this Mill includes Vamatex rapier looms, Thies soft Flow dyeing, Thies Tumbler, Jupiter Direct Warping & Sizing. Show less
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GENERAL MANAGER (WEAVING)
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Jan 2006 - Mar 2009
Shri Lakshmi Cotsyn is a Textile Mill having a turnover of 450 crores, manufacturing mainly Sheeting Fabrics, Bottoms Weight Fabrics, Denims & Terry Towels & having 108 Smith Rapier, 174 Toyota Airjet & 08 Waterjet Looms of Tsudakoma along with 04 Jupiter Direct Warping, 04 Jupiter Sizing, 02 Vamatex Sectional Warping & for all above machines Foundation to erection & commissioning was done under Guidance of undersigned). 1. Looking after production planning & departmental efficiency (Terry Towels, Sheeting & Bottom Weight Fabrics division). 2. Reconciliation of fabric along with Inventory control , Raw materials and Waste Management. 3. Management of quality control team with all activities related to Terry Towels, Sheeting & Bottom Weight Fabrics. Show less
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HEAD OF DEPARTMENT (SR. WEAVING MANAGER)
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Feb 2003 - Dec 2005
Trimbuk Industries is a renowned Terry Towels manufacturing unit having a capacity of 500 MT per month. 1. Overall responsible for preparatory & weaving department having NUOVO PIGNONE & SULZER RAPIER looms. 2. Looking after Quality & Efficiency Management along with Labor Management & Supervisors control. 3. Maintenance of Machines. Trimbuk Industries is a renowned Terry Towels manufacturing unit having a capacity of 500 MT per month. 1. Overall responsible for preparatory & weaving department having NUOVO PIGNONE & SULZER RAPIER looms. 2. Looking after Quality & Efficiency Management along with Labor Management & Supervisors control. 3. Maintenance of Machines.
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WEAVING MANAGER
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May 1998 - Jan 2003
Worked as Weaving Manager in SULZER RAPIER LOOM SHED (G6300). Looking after Yarn Dyed Shirting Fabrics production, Quality control, labor management & Supervisor training & development along with maintenance of Machines. (30 Smith Rapier Looms, 01 Beninzer Warping & 01 Beninzer Sizing machine) Worked as Weaving Manager in SULZER RAPIER LOOM SHED (G6300). Looking after Yarn Dyed Shirting Fabrics production, Quality control, labor management & Supervisor training & development along with maintenance of Machines. (30 Smith Rapier Looms, 01 Beninzer Warping & 01 Beninzer Sizing machine)
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SENIOR EXECUTIVE (MAINTENANCE & ERECTION)
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Jan 1993 - Apr 1998
Worked as Senior Executive “Maintenance & Erection” of looms. For this I was deputed for training at Somet from 25/03/96 to 05/04/96 at Colzate (Bergamo) Italy on operations & adjustment and maintenance of SOMET THEMA II EXCEL. Further I have taken training from Sulzer Ruti, Switzerland from 09/04/96 to 26/04/96 on Operation maintenance and care of Sulzer Ruti Weaving machine G6200. Worked as Senior Executive “Maintenance & Erection” of looms. For this I was deputed for training at Somet from 25/03/96 to 05/04/96 at Colzate (Bergamo) Italy on operations & adjustment and maintenance of SOMET THEMA II EXCEL. Further I have taken training from Sulzer Ruti, Switzerland from 09/04/96 to 26/04/96 on Operation maintenance and care of Sulzer Ruti Weaving machine G6200.
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SHIFT IN-CHARGE (WEAVING)
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Jun 1988 - Dec 1992
In the first six months, I was under training in Dornier Loom Shed and after completion of Training I took charges as shift-in-charge of Dornier shed. Looking after quality control, Shift Production efficiency, labor control and loom checking. In the first six months, I was under training in Dornier Loom Shed and after completion of Training I took charges as shift-in-charge of Dornier shed. Looking after quality control, Shift Production efficiency, labor control and loom checking.
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Education
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Somet , Colzate (Bergamo), Italy
Training at Somet , Colzate (Bergamo), Italy, on operations, adjustment and maintenance of SOMET THEMA II EXCEL -
Sulzer Ruti, Switzerland
Training from Sulzer Ruti, Switzerland, Operation maintenance and care of Sulzer Ruti Weaving machine G6200 -
Institute of Textile Technology
TEXTILE TECHNOLOGY, TEXTILE TECHNOLOGY