Sanae Kaiga
Maintenance & Engineering Manager at PPG Industrial Coatings- Claim this Profile
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Bio
Credentials
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Professional Electrical Engineering Licenses
Council of Engineers Thailand.Feb, 2019- Oct, 2024
Experience
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Industrial Coatings
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Wholesale Building Materials
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700 & Above Employee
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Maintenance & Engineering Manager
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Sep 2019 - Present
Manufacturing: Chemical (Industrial, OEM & PKG Coating) Role & Responsible • Manage engineering and maintenance activities in plant to ensure requirements were met to safe, follow to regulation, reliable, available and cost effective, product quality and support site KPI & Strategy, TPM implements, Setup PM Master plan, Manage machine downtime, MTTR & MTBF,OEE, Work order management, Setup & control maintenance budget ,Coordinate & setup repair work according to procedures & control plans, Equipment calibration, Spare parts control, Create work instructions and checklist for maintenance activities, Manage Energy conservation follow with regulation, People development. •Process improvement with concept Lean, Six Sigma.• Spearhead for improvement, Sustenance and Capital projects (CAPEX), Setup project scope (TOR), planning and execute and secure delivery projects to complete on time, Manage PSM, PHA and Critical equipment control and Critical process control, Manage permit to work system and Lift critical rule. • Perform are activities according to ISO 9001, IATF16949, GMP HACCP and EHSMS PPG Standard. Show less
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Syngenta
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Switzerland
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Farming
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700 & Above Employee
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Site Engineering Manager
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Feb 2017 - Mar 2019
Manufacturing: Agriculture (Vegetable & Corn Seeds) Role & Responsible: • Manage engineering and maintenance activities in the site to ensure engineering requirements were met to safe, follow to legal, reliable, available and cost effective operation including product quality of a site and support site KPI & Strategy in term of Engineering support. • Manage asset care and utilization achieving optimum asset life-cycle by TPM implement (Autonomous maintenance, Preventive, Predictive maintenance and proactive control) • Setup preventive maintenance master plan and execution (Internal / PM Contract / Legal) • Setup repair & maintenance budget to support plant operation and legal. • Plan, do, check, act of the daily activities of the Maintenance engineers and technicians. • Report Weekly / Monthly results of the Maintenance team including OEE (VSM) • Coordinate and proper setup to repair, overhaul of the machines according to procedures & control plans. • Investigate cause and improvement proposal to increase OEE improvements • Machine & process improvement by using Lean Engineering, Six Sigma (FMEA, Process Capability, etc.) • Spare parts management and Max – Min Control and costing. • Budgeted control by review, verify and PO approval, monthly report plan & actual) • Handle team 2 Engineers and 6 technician including people development (Training, motivate, assessment and retrain the appropriate level of maintenance professionalism on site) • Spearhead for improvement, Sustenance and Capital projects by coordinate, setup project scope (TOR), planning and execute and secure delivery projects to complete on time. • Perform are activities according to ISO 9001, Quality management system, HSE and Syngenta’s Engineering Maintenance Policy and Standards. • Develop and execute a mid and long-term Maintenance strategy to meet company goals. Show less
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DuPont Pioneer
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Lamphun Provience
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Plant Engineer
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Jan 2011 - Jan 2017
Manufacturing: Agriculture (Corn Seeds) Role & Responsible: • Manage engineering & maintenance activities in the plant to meet company goal. • Plan and implement on machine, facilities, utilities, equipment calibration. • Setup maintenance master plan, PM plan and execution include external PM contract. • Setup repair & maintenance, spare part budget to serve plant operation and legal. • Respond for corrective, preventive, Predictive maintenance all activities in the plant. • Implemented TPM System in the plant (Self asset care by production team) • Handle maintenance team 2 Maintenance leaders 8 Technicians & people management. • Manage spare part to support machine & facilities in the plant and control stock. • Plan, do, check, act of the daily activities of the Maintenance technicians. • Coordinate proper setup and repair of the machines according to procedures & control plans • Investigate cause and improvement proposal to increase OEE improvements. • Machine improvement by using Kaizen, Lean, Six Sigma (FMEA, Process Capability, VSM, etc.). • Control cost to meet financial commitment by review, verify and approval spending to appropriate and cost tracking by monthly (Plan Vs Actual) • Create work instructions and checklist for maintenance activities,Execution of Kaizen, Lean, 5S & SHE in all activities • Perform activities according to ISO 9001, Quality management system, SHE and Dupont Pioneer Engineering Standard. • Spearhead for Capital projects management by budget estimation, coordinate, setup project scope, plan and execute and delivery projects to complete on time. • Development team to increases efficiency on high level of electrical and mechanical work and ensure on and off the job safety, health, people respect, and ethics of workshop employees are complying and follow internal control guidance and SHE requirements. Show less
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KEIHIN (THAILAND) CO.,LTD.
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Lamphun provience
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Electrical/ Maintenance / Safety Engineer.
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Sep 2006 - Dec 2010
Manufacturing: Automotive parts (Carburetor, Fuel Injector, Etc) Safety Engineer (2 Yrs) Role & Responsible: • Machine Integrity inspection to ensure safe operation (MC Guard, Safety device, Interlock function, Etc.) • Trainer about occupational health and safety to new employee curriculum (machine operation safety; electrical safety, aluminum dust explosion, personal protective equipment /PPE.) • Be respond for Corrective, Preventive, Predictive maintenance program for critical machine and safety critical equipment (LPG Tanks Station, safety relief valve, LPG Gas leak detector, Fire pump, Fire alarm, Generator, crane, wet scrubber system, Yearly PM Electrical system HV, LV) • Building & Factory inspection report follows with Legal, Disaster inspection report. • Handle in Capital projects by setup project scope, review and approve drawing & material and manage projects to complete on time and safety inspection. Electrical & Maintenance Engineer (2 Yrs) Role & Responsible: • Create new machine to support production by design part of electrical system power & control (PLC, Servo motor, Pneumatic, Hydraulic, programming and setting) • Install machine and setting parameter to meet product quality & safety. • Provide all part to assembly new machine and work with sourcing to support. • Machine breakdown analysis and setup improvement plan (budget, Spare parts, working plan) • Review & Create work instructions and checklist for maintenance activities. • Be respond for Corrective, Preventive maintenance all of machine & facilities in plant. Show less
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GRACE FOOD CO., LTD.
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Chiangrai provience
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Electrical Engineer
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Jan 2006 - Sep 2006
Manufacturing: Frozen Food (Fruit & Vegetable) Role & Responsible: • Manage construction project for new plant by specify the criteria and conceptual design about electrical system to support line process and utilities system in plant. • Work with designer, Meeting, review drawing, improve drawing and material spec to use in the project, project budget estimation. • Final project proposal & bidding. • Onsite for soil test and soil level contour and soil compaction with testing to meet standard. Show less
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Education
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2002 - 2005
Rajamangala University of Technology Thanyaburi
Bachelor of Industrial Technology., Electrical Technology. -
2009 - 2012
Sukhothai Thummathirat Open University.
Bachelor of Public Health Program., Occupational Health and Safety.
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