Samuel Warren

System Engineer - Launch at Rocket Factory Augsburg - RFA
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United Kingdom, UK

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Experience

    • Germany
    • Aviation and Aerospace Component Manufacturing
    • 100 - 200 Employee
    • System Engineer - Launch
      • Apr 2023 - Present
    • United Kingdom
    • Aviation and Aerospace Component Manufacturing
    • 700 & Above Employee
      • Mar 2021 - Mar 2023

      Cryogenic System Development- Supported the development of a cryogenic tank system with design and analysis activities.- Analysed, designed and integrated the cryogenic thermal management system for the H2Gear System. Led a project with the System Architect to develop a range of cryogenic system designs, schematics, and models (Excel, MATLAB, MATHCAD), presented and debated a range of architectures to key stakeholders, invented new technology and evolved IDFs and patents surrounding said technology.Design, Space Allocation, System Integration:- Managed the preliminary design work and CAD data of the H2Gear Hydrogen Electric Propulsion system. - Built and managed a range of Bill of Materials creating key metrics for monitoring the development of new system architectures. Built system schematics and developed design standards for the project, managed space allocation and design of system configurations. Refined maintenance access requirements, failure rates, and captured component specific data.- Generated images for shareholder meetings/presentations, and generated models for export to partners for external design work. Test Cell Development:- Supported the development of a bespoke test cell. Redesigned current facilities and created new design/CAD work of bespoke equipment. Created detailed schematic and drawings for new test cell proposals.- Handled logistics, project management, resourcing and procurement, manufacturing, scheduling, budgeting, risk assessments, and more. Worked with facilities and environmental teams at Cowes site to develop plans.- Distributed work to an apprentice, trained apprentice in CATIA V5, and managed their task priorities. Mentored and supported said apprentice and aided in their engineering development.Requirements:- Built a framework for requirements management system for the H2Gear program and explored requirement management systems and evaluated their functionality. MBSE Trained. Show less

      • Jul 2019 - Mar 2021

      · Developed, scheduled, and budgeted a new test cell while designing space allocation for the H2Gear hydrogen propulsion system. Provided aircraft design solutions with CATIA V5 for CFD simulations and developed the requirements management system for the H2Gear program.· Designed, coordinated, and managed a testing program to validate voiding in honeycomb ramps on series of carbon fibre panels. Designed testing procedure, performed stress analysis (hand calculations and FEA) with Patran & Nastran, produced models and drawings for test rigs and test pieces in CATIA V5, manufactured and assembled test rig, and performed destructive testing and analysis on results. · Transferred and converted multiple legacy projects from CATIA V4 to V5, from a UNIX system to a PLM system, generating V5 assemblies and subassemblies from V4 models.· Developed and released new work instructions and processes to reduce number of concessions RTO’d (Returned to originator) by 40% across engineering. Developed a thorough understanding of products, materials and defects in airframe production. · Collaborated with engineers, quality managers, and team leaders to create standard templates for common defects and implemented new SOPs for reporting defects to improve efficiency with the zero defects mindset. · Nominated for the Technology award in the GKN Cowes GREAT Awards, received Composite Lay-Up and APQP training and Level 2 8D Practitioner accreditation. Show less

    • Oil and Gas
    • Energy Solutions Analyst
      • Sep 2018 - Jan 2019

      · Monitor customer sites and analyse energy consumption to suggest fixes to abnormalities, considering technical, meteorological, and social factors. · Build flexible analysis tools in python to optimise the energy analysis process, improving accuracy and efficiency of the operations team. · Perform User Administrated Testing on features on the EnergyLink system. Discovered bugs, suggested fixes and offered feedback and support to the development team. · Monitor customer sites and analyse energy consumption to suggest fixes to abnormalities, considering technical, meteorological, and social factors. · Build flexible analysis tools in python to optimise the energy analysis process, improving accuracy and efficiency of the operations team. · Perform User Administrated Testing on features on the EnergyLink system. Discovered bugs, suggested fixes and offered feedback and support to the development team.

    • United Kingdom
    • Construction
    • Watersports Instructor
      • Jun 2017 - Oct 2017

      · Work alongside a team of multiskilled individuals to instruct a variety of watersports, including surfing, kayaking, stand-up paddleboarding, bodyboarding, and more. · Coached customers ranging in age from 6 – 60 years old, accommodating for any-and-all needs, and ensuring safety on the beach for members of the public. · Developed time-keeping, presentation, interpersonal, instructional, and communication skills. · Work alongside a team of multiskilled individuals to instruct a variety of watersports, including surfing, kayaking, stand-up paddleboarding, bodyboarding, and more. · Coached customers ranging in age from 6 – 60 years old, accommodating for any-and-all needs, and ensuring safety on the beach for members of the public. · Developed time-keeping, presentation, interpersonal, instructional, and communication skills.

    • United Kingdom
    • Higher Education
    • 700 & Above Employee
    • Student Ambassador
      • Oct 2016 - Jun 2017

      · Work alongside the marketing office to act as an ambassador during open days and other university events · Provided tours across the university and university accommodation, guiding prospective students around campus, and telling them about the university and the facilities available. · Developed time-keeping, presentation, interpersonal, and communication skills. · Work alongside the marketing office to act as an ambassador during open days and other university events · Provided tours across the university and university accommodation, guiding prospective students around campus, and telling them about the university and the facilities available. · Developed time-keeping, presentation, interpersonal, and communication skills.

      • May 2016 - Jun 2017

      My role in the club is to work alongside the president and the other committee members to ensure everything in the club runs smoothly. Delegating tasks, ensuring deadlines are kept, and assisting in any task in the club are just a few of the responsibilities bestowed upon me. It is also the responsibility of a Vice President to act as an ambassador for the club and the university, to be professional and respectful when dealing with the public and the companies we work with.

      • Jun 2015 - May 2016

      After filming and taking pictures of the the surf trips throughout my first year at university, I secured the position of Media and Merchandise Secretary of Leeds Surf Club. This position provided me with the responsibility of managing the clubs social media, designing the logo of the surf club, designing and producing all club merchandise, and recording events of the club and compiling videos of our trips around the world.

    • Assistant Sales Manager
      • Jun 2014 - Jun 2017

      · Supply spare parts and services for all types of marine oil separators. · Dealt with sales within the marine and separator industry, handling quotes, securing orders, purchasing goods, packing and dispatching orders, organising and storing goods, and emailing both current and prospective customers. · Competent with the software PartTrac, using it to handle all quotes and orders entering the system. · Developed time-keeping, stock-handling, organisation, sales and handling, and communication skills. Show less

Education

  • University of Leeds
    Bachelor of Science - BSc (Hons), Physics
    2014 - 2017
  • Sandown Bay Academy
    2009 - 2014

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