Saish Naik

QA/QC Engineer at Aarya Engineering FZC
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Contact Information
us****@****om
(386) 825-5501
Location
Sharjah Emirate, United Arab Emirates, AE

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Experience

    • United Arab Emirates
    • Manufacturing
    • 1 - 100 Employee
    • QA/QC Engineer
      • Jan 2021 - Present

      • Preparation of ITP & weld plan as per client and code requirement. • Preparation of PWPS, PQR, WPS and welder & welding operator qualification tests as per code and client requirement. • Conducting and witnessing the procedure & welder qualification tests. • Monitoring welding related activities. • Interpretation of radiographic films and witnessing PT,UT & MT. • Conducting PWHT and reviewing PWHT procedure & charts as per code requirement. • Witnessing hydrotest. Maintaining records for QC department and monitoring other departments records for Quality Management System ISO 9001. • Coordination with TPI, AI & clients for various inspection activities. • Preparation and review of test packs and as built drawings for various projects and contract quality plan, contract specific procedures, quality control plans and work instructions. • Preparation of final dossier (MRB). • Review of isometric and P&ID drawings. • Prepare and attend punch lists and release for test packages. • Coordination with NDT agencies to carrying out radiographic test of welds and film interpretation. • Carrying out hardness test for various kinds of material in different technique. • Carrying out positive material identification for various kinds of material. • Carrying out ultrasonic thickness gauging. • Carrying out magnetic particle testing of products, welds and cast bodies. • Carrying out liquid penetrant testing of products, welds and cast bodies. • Carrying out inspection of pressure vessels, heat exchangers, pipes and tubes etc, as per codes, standards. • Carrying out inspection of tanks (visual, Ultrasonic & Magnetic particle testing of tank components like shell, bottom plates, annular plates, roof plates on fixed and floating roofs, nozzles & piping's). • Carrying out visual and there NDT activities as per requirement during the plant shutdown. • Familiar with the power plant boiler pressure parts, heat exchangers, storage tanks, process piping and various equipment's. Show less

    • United Arab Emirates
    • Industrial Machinery Manufacturing
    • 1 - 100 Employee
    • Quality Control Inspector
      • Apr 2018 - Dec 2020

      • Closely monitoring and examining each stage of the entire production process. • Segregating non-conforming parts in accordance with written quality procedures. • Making sure that company employees follow documented procedures and standards. • Overseeing the identification of all parts/components used in the production process. • Returning faulty parts to team members who are responsible for them. • Using precision tools and testing equipment’s to quickly identify defective parts. • In charge of archiving all quality related administrative records and then filing them. • Evaluated interactions between TPI and customers to assess personnel performance and customer satisfaction. • Assured consistent quality of production by implementing and enforcing automated practice systems. • Specified quality requirements of raw materials with suppliers. • Implemented new quality assurance and customer service standards as per the projects. • Witness and preparation of Welding Procedure Specifications (WPS) & Procedure Qualification Records (PQR) and supervise welders qualification as per project requirements. • Managing Welding Inspections and Non-Destructive Examination • Monitoring stage wise inspection of all fabrication, machine shop and painting activities as per the QAP/ITP • Handling all QA/QC activities of entire projects like TechnipFMC, Novum, EGA, MEROTSK etc. • Ensuring that the working area is hazard free and kept clean and tidy at all times. • Participating in all safety related training workshops organized by the company. • Reporting any accidents, incidents, near misses, actual or potential problems with products, services or systems according to Senior Managers. • Have good Knowledge about welding processes like SMAW, GMAW, FCAW, GTAW and SAW. Show less

    • India
    • Appliances, Electrical, and Electronics Manufacturing
    • 1 - 100 Employee
    • Quality Engineer
      • Mar 2017 - Mar 2018

      • Coordinate with stores and procurement department for incoming raw material, identification and traceability to test certificate as per standards and specification. • Carrying out inspection and checking for all quality related aspects and ensure activities are as per approved method statement and ITP. • Coordinate with the consultant’s representative, client and production in charge for inspection and meeting about quality problems including closure of NCR. • Coordinate with production department and ensure that they meet the desired objectives and expectation of client along with auditing them to ensure their current status of performance. • Report to QA/QC Manager, control and monitor all activities related to Quality Management System. • Handling of QA/QC documents of the entire projects including certificates, calibrations, test results, inspection requests, non-compliance reports and instruction/observations, permanent materials delivered and other QA/QC documents. • Responsible for client/TPI and along with coordination with same to maintain optimum quality of the products. • Responsible in the quality and workmanship of every activities, through knowledge of all phases of engineering construction relating to structural discipline interfacing the multidisciplinary operations. • Managing and witness of Non-destructive testing and review of related documents as per procedure and field quality plan. • Develop method statement for the activity including risk assessment and job safety environmental analysis and inspection test plan and checklist based on specifications of the projects. Show less

    • Germany
    • Industrial Machinery Manufacturing
    • 700 & Above Employee
    • Quality Engineer
      • Jul 2015 - Mar 2017

      1. 1X390 TPH CFBC Boiler for BHUSHAN POWER & STEEL LTD, Thelkoloi, Sambalpur, Orissa, India 2. Coal & Limestone Handling Package at RELIANCE INDUSTRIES LTD ( 90 X 5 MW) Captive coal power plant, Hazira, Surat, Gujarat India 3. Mechanization of 2nd Jetty & Backup Facilities at Dahej Gujarat at ADANI PETRONET (DAHEJ) Port PVT. LTD • Inspection for daily fit up and weld visual inspection and preparation of daily fit up and welding report. • Good working experience of P & ID, Piping Plan & Elevation and Isometric Drawing. • Preparation of inspection report and documentation of all related fabrication, erection, installation of in-line equipment/instrument mention in isometric drawing • Perform inspection of pressure vessels, Piping, Valves etc. Inspection of fabricated items, such as filters, separators, high pressure drums, Storage Tanks etc. • Review of technical packages regarding construction and quality control submitted by the contractor. • Preparation / Review of hydro test package, Pneumatic test package, Service test package & coordination with client for final submittal and approval. • Monitor and prepare WPS & PQR and supervised welders qualifications as per project requirement. • Reviewing MTCs, consumables certificates as per the approved specification/client requirements and Welding equipment calibration certificates and their conditions. • Stage wise inspection of Mechanical equipments, structural, piping and commissioning as per ITP. • Inspection of equipments like stacker, reclaimer, conveyors, truck unloading unit, feeders, crushers, vibrating feeders, traveling tripper, dust extrusion systems, transfer towers etc. • Inspection of piping systems like FFS, DSS, DFDS, SWS etc. • Administered activities related to interpretation and review of NDE Radiography Films • Responsible for undertaking visual inspection of joints for NDT, PWHT, BHN, PMI, etc. Show less

Education

  • Government Polytechnic Panaji
    Diploma, Fabrication Technology and Erection Engineering
    2011 - 2015

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