Sachin Udayashankar

Project Engineer at Ignition Life Solutions, Inc.
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Contact Information
us****@****om
(386) 825-5501
Location
Bengaluru, Karnataka, India, IN
Languages
  • English Professional working proficiency
  • Kannada Native or bilingual proficiency
  • Hindi Professional working proficiency
  • Telugu Professional working proficiency

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Credentials

  • Solid works essentials
    Fisher Unitech LLC
    Dec, 2017
    - Oct, 2024
  • CATIA V5
    EnCadd
    May, 2012
    - Oct, 2024
  • Autodesk INVENTOR
    Autocad
    Sep, 2009
    - Oct, 2024
  • Certified SOC Analyst v1
    EC-Council
    Mar, 2022
    - Oct, 2024
  • AutoCAD
    Autocad

Experience

    • United States
    • Business Consulting and Services
    • 1 - 100 Employee
    • Project Engineer
      • Jan 2022 - Present

      • Monitored installation of material process and equipment operation procedures for compliance with ISO 9001 standards and specifications.• Completed client specific tasks in providing safe working conditions, staying on budget and meeting project deadlines.• Determined and scheduled priorities as required to progress systems engineering work for clients.• Reviewed progress controls for project quality assurance, health and safety.• Participated in technical and cost proposal development and customer presentations.• Contributed to root cause analysis to determine core reason for failures and errors in client audits.• Supported quality team members of the client during corrective action updates.• Maintained compliance with industry standards and regulatory compliance to ISO 9001 during managed projects.• Utilized knowledge of ISO 9001 standards to develop action plan for company certification.• Developed training protocols in alignment with company quality standards and ISO 9001 regulations.• Quickly learned new skills and applied them to daily tasks, improving efficiency and productivity.

    • United States
    • Motor Vehicle Manufacturing
    • 1 - 100 Employee
    • Mechanical Design Engineer
      • Sep 2018 - Jun 2020

      • Project management from concept through final design stage exercising independent judgment using eSAP and MS Project tools• Creating layouts, drawings, specification sheets, bills of material and assembly work using SolidWorks and Team center• Participating in team meetings on initial mechanical design, 3D modeling and creation of product drawings along with documentation of design data.• Coordinating in-house project, and design schedules of Chassis, Brake system, filters, and tires.• Worked on challenging assignments that include the design of mechanical systems perform trouble shoots to resolve mechanical design issues.• Design Verification of Brake sub-assemblies & Chassis assemblies for BOM analysis.• Assisted manufacturing, engineering and production group with new product implementation, current product improvement, and cost reduction projects.• Worked with project managers to estimate drafting time, Process control, Reliability and Design concepts.• Interacted with project leaders and stakeholders to define requirements and generate and maintain design development documents.

    • Italy
    • Appliances, Electrical, and Electronics Manufacturing
    • 700 & Above Employee
    • Application Engineer
      • Sep 2017 - Sep 2018

      • Worked as technical liaison with customers, stakeholders, sales, and service team to develop design solutions that meet customer requirements.• Supported pre & post order sales, estimated project cost value by detailed study of the application to design solution.• Created ACL for mechanical, electrical, optical simulation and results calibration tests.• Requested SPRF for custom SW, HW & PLC details on SAP.• 3D design and 2D drafting of frame structures and plastic parts using Solid Works as Design Engineer, developing robust Design Verified (DV) plans.• Customized designs for applications by site survey & created drawings as per dimensions, documented on PDM server.• Documented ECO on eSAP, using the ERP to monitor MRP modules, delivery schedules and inventory management.• Conducted research to determine client needs and implemented product testing plans.• Analyzed the issues in old sales orders on Oracle ERP for new orders with same specifications.• Visio tool used for circuit diagram connection and installation drawings.• Resolved product design, acquisition and launch concerns to achieve customer's targeted business goals.• Performed setup calibration analysis on components, technical configuration, optical/ focus range test, host comm for Root Cause Analysis.• Developed and documented the proof-of-concept test methods in agile state conditions by participating in troubleshooting meetings.• Traveled to key account locations to train and provide technical direction for successful completion of product installation and launches.• Project Management of orders from design of solution to installation for Walmart, FedEx, UPS, Cintas• Have clear knowledge of ID scanning products, Machine vision solutions, Laser marking, and sensors.

    • India
    • Manufacturing
    • 700 & Above Employee
    • Assistant Manager
      • Jun 2013 - Aug 2015

      • Experienced in design of Brake assemblies & packaging, Chassis, hydraulic motors & pumps, lift mechanisms, overhauling & refurbishing of the engines, filters, and transmissions of the forklift trucks on assembly.• Component failure analysis using Six Sigma methods and DFMEA for Vehicle systems & components Engineering functions to deliver quality products with Reliability.• Conducted research to test and analyze feasibility, design, operation and performance of equipment, components, and systems.• Attended project planning meetings to coordinate mechanical system designs with production and supply chain teams, mitigate design conflicts, and coordinate delivery timelines.• Analyzed failure of Warranty by methods of process Controls and root cause analysis on cases of failed forklift relays & parts.• Detailed work on documentation & management of logistics, supply chain, Supplier delivery orders of the Material handling trucks.• Monitored and documented work orders, RFQ issues & data analysis for product improvement projects of the company.• Performed quality mechanical drawing checks to confirm safe, compliant, and cost-effective design criteria.• Procured spare parts & sub-assemblies through ERP BAAN based on Bill of materials.• Trained for manufacturing environment with implemented methods like Agile, Kaizen, TQM and Six Sigma for better quality in manufacturing process.• Supported production cost quotations by providing estimates of equipment, material, and labor costs.• Experienced in audit documentation for ISO, OSHA & Supplier quality.• Efficient management and development of our channel partners, suppliers, and vendors by training them in class & on-site on technology and safety.• Service product knowledge of CROWN, Hubtex, Merlo lift products.• Effective customer relationship management experience as a Key Account Manager for clients like Amazon, Reliance, Nestle, Maruti Suzuki, Coca-Cola, ABB, United Breweries, Biocon, Cipla.

    • Aviation and Aerospace Component Manufacturing
    • 700 & Above Employee
    • Engineer In Training
      • Jul 2012 - Dec 2012

      • Design and quality testing in detail by study of the assembly of Garret 331-5 turboprop aircraft engine with the sub-assemblies of various models.• Assembly, design & testing of engines like Rolls Royce, Turbomeca, Adour MK 871, Artouste IIIB, Dart 533-2 & 536-2T, Orpheus 70105, Gnome 1400- IT.• Developed technical skills through training and shadowing experienced professionals.• Studied the functions of NC machines & Robotic CNC machines, their method of operations, sheet metal & machined parts.

Education

  • Florida Institute of Technology
    Master's degree, Engineering/Industrial Management
    2015 - 2017
  • Ramaiah Institute Of Technology
    Bachelor's degree, Mechanical Engineering
    2009 - 2013

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