S M Ramesh

Vice President ( Operations) at Rajshree Sugars & Chemicals Ltd
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Contact Information
us****@****om
(386) 825-5501
Location
Villupuram, Tamil Nadu, India, IN

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Credentials

  • Executive Execution Program
    Indian Institute of Management Bangalore
    Jun, 2006
    - Nov, 2024
  • Energy Auditor
    Bureau of Energy Efficiency
    May, 2006
    - Nov, 2024
  • Project management and Organization Behaviour
    Universitas 21
    May, 2006
    - Nov, 2024
  • Boiler operation engineer
    tamilnadu boiler inspecterate
    May, 1999
    - Nov, 2024

Experience

    • India
    • Food Production
    • 1 - 100 Employee
    • Vice President ( Operations)
      • May 2013 - Present

      Responsible for entire sugar complex having a turn over of INR 400 Cr. Maximized Plant Operations and achieved 10 Lakh metric ton cane crushing. Introduced autonomous work team and operated the plant with least man power of 135 members for Sugar, Co-generation distillery plant. Managing the units operation to achieve zero Liquid Discharge from the plant through proper segregation of process and domestic effluents and treating it through respective UF, RO and Thermal evaporation system. Show less

    • Vice President of Projects
      • Jun 2011 - May 2013

      Successfully installed & commissioned 80 KLPD Zero Discharge plant with 3 MW incineration power plant first of its find in the country.Implemented Sugar plant Automation project and achieved energy savings by reducing the steam percentage Cane by 3 % and energy savings by 2 units/MT of cane crushed apart from achieving other Tangible benefits.Introduced Autonomous Work Team and operated the plant with least manpower 135 members for sugar, Co-generation and Distillery Plant.Addressed all the bottlenecks in Co-generation plant and achieved 99% PLF. Show less

    • General Manager
      • Dec 2009 - Jun 2011

    • India
    • Construction
    • 700 & Above Employee
    • General Manager
      • Jun 2008 - Nov 2009

      Head of 5000 TCD integerated Sugar complex with co-generation power plant and 40KLPD distillery plant. Reduced the manpower strength from 390 to 335 numbers. Reduced the downtime from 13% to 2 % by implementing effective maintenance. Maximized the value added products like M30 Sugar production up to 40%. Introduced a new cane trash shredder and used cane trash in the boilers. Successfully completed the sugar factory automation project which was pending for long time. Head of 5000 TCD integerated Sugar complex with co-generation power plant and 40KLPD distillery plant. Reduced the manpower strength from 390 to 335 numbers. Reduced the downtime from 13% to 2 % by implementing effective maintenance. Maximized the value added products like M30 Sugar production up to 40%. Introduced a new cane trash shredder and used cane trash in the boilers. Successfully completed the sugar factory automation project which was pending for long time.

    • India
    • Industrial Machinery Manufacturing
    • 700 & Above Employee
    • Deputy General Manager
      • Jun 2007 - May 2008

      Head of 2x22 MW Co-genration Powerplant at Khatuli and a 1x23MW co-genration Powerplant at Deoband. Addressed all the problems in the earlier Phases of Power plants and stabilized the operations. Improved the Plant Load factor of Phase 1 Skoda TG plant from 90% to 98% and Phase 2 Fincantieri TG plant from 85 % to 95 %. Implemented Auto combustion control in boilers. Implemented Heat Recovery projects to preheat the feed water and saved Rs. 1 Crore annually. Reduced the manpower strength from 65 to 55 for 2 x 22.5 MW power plants. Reduced the Down time from 8 % to less than 0.5 %. Show less

    • India
    • Food and Beverage Manufacturing
    • 700 & Above Employee
    • Senior Manager
      • Jun 2005 - Jun 2007

      Successfully Completed Murugappa Group Young Leadership Program after winning the competition at Group level.Improved the Plant Load Factor from 84 % to 97%.Accomplished Distillery Expansion project from 30 KLPD to 45 KLPD.Installed 50 KLPD Anhydrous Alcohol Plant Project.Executed operation and maintenance of Cogeneration Plant, 2 High Pressure BHEL Boilers, SKODA Turbo Generator, ESP and utilities.Implemented Auto-combustion control Bagasse fired Boilers and various Energy conservation projects and improved the profits.Commissioned a new 18.5 MW Co-generation plant in 2006 Pudukottai and addressed all the teething troubles. Show less

    • Deputy Manager
      • Jun 2002 - May 2005

    • Executive/Senior Executive Engineer
      • Jun 1995 - Jun 2002

    • India
    • Food and Beverage Manufacturing
    • 700 & Above Employee
    • Graduate Engineer, Apprentice Trainee
      • Jun 1993 - Jun 1994

      Hands on Experience working in Cane Mills, Boilers, Workshop, Effluent Treatment Plant and process equipment in the Sugar house. Gained hands on experience working in the continuous fermentation distillery project work. Hands on Experience working in Cane Mills, Boilers, Workshop, Effluent Treatment Plant and process equipment in the Sugar house. Gained hands on experience working in the continuous fermentation distillery project work.

Education

  • Annamalai University
    Bachelor of Engineering - BE, Mechanical Engineering
    1988 - 1992

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