Rohit Wayal

Assistant Production Manager at Encube Ethicals Private Limited
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Contact Information
us****@****om
(386) 825-5501
Location
Vadodara, Gujarat, India, IN

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Experience

    • India
    • Pharmaceutical Manufacturing
    • 300 - 400 Employee
    • Assistant Production Manager
      • Jun 2022 - Present

  • ALEOR DERMACEUTICALS LIMITED
    • Vadodara, Gujarat, India
    • Assistant Manager
      • Sep 2017 - Feb 2023

      ➢Started with no machineries to full fledge commercial ready lines for Tube filling lines, bottle filling lines. ➢ Various vendor evaluation for proper suitability of product requirement machineries. ➢ PROJECTS COMPLETED – Norden tube filling machine NM902,Norden Cartonator NC300 , IMAPG T60 tube filling machine, Coaster Bottle filling crimping and gas filling machine (Semi Automatic), Utopia Track and Trace, Optel Track and trace Pharmaproof , SOF bag filling machine, Swastik Bottle… Show more ➢Started with no machineries to full fledge commercial ready lines for Tube filling lines, bottle filling lines. ➢ Various vendor evaluation for proper suitability of product requirement machineries. ➢ PROJECTS COMPLETED – Norden tube filling machine NM902,Norden Cartonator NC300 , IMAPG T60 tube filling machine, Coaster Bottle filling crimping and gas filling machine (Semi Automatic), Utopia Track and Trace, Optel Track and trace Pharmaproof , SOF bag filling machine, Swastik Bottle Filling machine , IKA Homogeniser Skid , 250 Kg & 1000 Kg Manufacturing plant ADAM. ➢ ON GOING PROJECTS – PKB Airless Jar & Bottle Filling machine , Norden Tube filling machine Robotic pick and place installation , Brothers labeling machine modification for label Serialization and aggregation , Utopia Cold seal card 2D code printing machine, Nail paint Filling machine . ➢ Successfully completed machine inspection at Norden Machinery – SWEDEN , IWK – THAILAND , IKA – Bangalore, PKB – France. ➢ Performed Feasibility Trials for different products with compatibility study for various product contact MOC in machineries. ➢ Development of change parts for Lami tubes , Alu tubes , Bottles as per requirement provided by packaging and development team. ➢ Prepared master schedule for preventive maintenance along with preventive maintenance checklist for equipments. ➢ Documentation: - URS,DQ,IQ,OQ,PQ,RQ of machines. ➢ Managing a team of 04 engineer’s. Show less ➢Started with no machineries to full fledge commercial ready lines for Tube filling lines, bottle filling lines. ➢ Various vendor evaluation for proper suitability of product requirement machineries. ➢ PROJECTS COMPLETED – Norden tube filling machine NM902,Norden Cartonator NC300 , IMAPG T60 tube filling machine, Coaster Bottle filling crimping and gas filling machine (Semi Automatic), Utopia Track and Trace, Optel Track and trace Pharmaproof , SOF bag filling machine, Swastik Bottle… Show more ➢Started with no machineries to full fledge commercial ready lines for Tube filling lines, bottle filling lines. ➢ Various vendor evaluation for proper suitability of product requirement machineries. ➢ PROJECTS COMPLETED – Norden tube filling machine NM902,Norden Cartonator NC300 , IMAPG T60 tube filling machine, Coaster Bottle filling crimping and gas filling machine (Semi Automatic), Utopia Track and Trace, Optel Track and trace Pharmaproof , SOF bag filling machine, Swastik Bottle Filling machine , IKA Homogeniser Skid , 250 Kg & 1000 Kg Manufacturing plant ADAM. ➢ ON GOING PROJECTS – PKB Airless Jar & Bottle Filling machine , Norden Tube filling machine Robotic pick and place installation , Brothers labeling machine modification for label Serialization and aggregation , Utopia Cold seal card 2D code printing machine, Nail paint Filling machine . ➢ Successfully completed machine inspection at Norden Machinery – SWEDEN , IWK – THAILAND , IKA – Bangalore, PKB – France. ➢ Performed Feasibility Trials for different products with compatibility study for various product contact MOC in machineries. ➢ Development of change parts for Lami tubes , Alu tubes , Bottles as per requirement provided by packaging and development team. ➢ Prepared master schedule for preventive maintenance along with preventive maintenance checklist for equipments. ➢ Documentation: - URS,DQ,IQ,OQ,PQ,RQ of machines. ➢ Managing a team of 04 engineer’s. Show less

    • United Arab Emirates
    • Pharmaceutical Manufacturing
    • 500 - 600 Employee
    • Engineering Officer
      • Sep 2016 - Sep 2017

      ➢ Involved in Project work development – Installation of HVAC (Airtech ) , Vapour Absorption chiller (Thermax), IBR Boiler 2000Kg/Hr (Thermax),Air Compressor(Chicago Pneumatic),Vapour Compression chiller (Kirloskar ),Cooling Tower (Himgiri), production machinery installation with commissioning. ➢ Preparation of SOP’s , Qualification documents for equipments. ➢ Preparation of Master Planner for preventive and predictive maintenance. ➢ Documentation: -URS,DQ,IQ,OQ,PQ of machines. ➢ To… Show more ➢ Involved in Project work development – Installation of HVAC (Airtech ) , Vapour Absorption chiller (Thermax), IBR Boiler 2000Kg/Hr (Thermax),Air Compressor(Chicago Pneumatic),Vapour Compression chiller (Kirloskar ),Cooling Tower (Himgiri), production machinery installation with commissioning. ➢ Preparation of SOP’s , Qualification documents for equipments. ➢ Preparation of Master Planner for preventive and predictive maintenance. ➢ Documentation: -URS,DQ,IQ,OQ,PQ of machines. ➢ To assist in installation of New Production and Utility equipments. ➢ To update daily log books and work report . ➢ To record MTTR & MTBF & OEE and to meet the target. ➢ To plan and undertaking scheduled predictive and preventive maintenance for weekly, monthly, annually basis. ➢ To maintain the machine in good condition so as to achieve production target. ➢ Monitoring spares and maintaining the critical stock. ➢ Factory Acceptance Test (FAT) done for Jet pack and Pacmac tube filling and cartonator machine,1000kgs manufacturing plant . ➢ Use of Business tools – Oracle. ➢ Managing a team of 08 members successfully Show less ➢ Involved in Project work development – Installation of HVAC (Airtech ) , Vapour Absorption chiller (Thermax), IBR Boiler 2000Kg/Hr (Thermax),Air Compressor(Chicago Pneumatic),Vapour Compression chiller (Kirloskar ),Cooling Tower (Himgiri), production machinery installation with commissioning. ➢ Preparation of SOP’s , Qualification documents for equipments. ➢ Preparation of Master Planner for preventive and predictive maintenance. ➢ Documentation: -URS,DQ,IQ,OQ,PQ of machines. ➢ To… Show more ➢ Involved in Project work development – Installation of HVAC (Airtech ) , Vapour Absorption chiller (Thermax), IBR Boiler 2000Kg/Hr (Thermax),Air Compressor(Chicago Pneumatic),Vapour Compression chiller (Kirloskar ),Cooling Tower (Himgiri), production machinery installation with commissioning. ➢ Preparation of SOP’s , Qualification documents for equipments. ➢ Preparation of Master Planner for preventive and predictive maintenance. ➢ Documentation: -URS,DQ,IQ,OQ,PQ of machines. ➢ To assist in installation of New Production and Utility equipments. ➢ To update daily log books and work report . ➢ To record MTTR & MTBF & OEE and to meet the target. ➢ To plan and undertaking scheduled predictive and preventive maintenance for weekly, monthly, annually basis. ➢ To maintain the machine in good condition so as to achieve production target. ➢ Monitoring spares and maintaining the critical stock. ➢ Factory Acceptance Test (FAT) done for Jet pack and Pacmac tube filling and cartonator machine,1000kgs manufacturing plant . ➢ Use of Business tools – Oracle. ➢ Managing a team of 08 members successfully Show less

    • India
    • Pharmaceutical Manufacturing
    • 300 - 400 Employee
    • Senior Mechanical Engineer
      • Nov 2013 - Sep 2016

      Involved in project partners meeting every week & offshore support. ➢ Preparation of Master Planner for preventive and predictive maintenance. ➢ Looking after spares and maintaining the stock. ➢ Documentation: -DQ,IQ,OQ,PQ of machines. ➢ To assist in installation of new Production and Utility equipments. ➢ To follow CGMP norms while carrying out the assigned tasks. ➢ To maintain the machine in good condition so as to achieve production target. ➢ To record MTTR & MTBF & OEE… Show more Involved in project partners meeting every week & offshore support. ➢ Preparation of Master Planner for preventive and predictive maintenance. ➢ Looking after spares and maintaining the stock. ➢ Documentation: -DQ,IQ,OQ,PQ of machines. ➢ To assist in installation of new Production and Utility equipments. ➢ To follow CGMP norms while carrying out the assigned tasks. ➢ To maintain the machine in good condition so as to achieve production target. ➢ To record MTTR & MTBF & OEE and to meet the target. ➢ Use of Business tools – SAP (Basics),Y-Y analysis, FMEA , Kaizen & Fish bone for root cause analysis process. ➢ Factory Acceptance Test (FAT) done for Bottle filling and capping machine . ➢ Maintenance of Chillers,Compressors,HVAC,Cooling tower,DG Set. ➢Hands on experience on Tube filling machine like (Nordenmatic 902 ,Nordenmatic 2002, Nordenmatic 2003, WIMCO ) Cartonator (Make:-Nordenpac 702 , Nordenpac 1702 , Pam Pac , CAM cartonator), Over Wrapping machine (Make-Pester pac - 10000,20000,30000, Jet pack , Shrink wrapping ) ➢ Worked in project to increase OEE of machines by using Y-Y analysis and Fish-bone diagram to find the root cause of machine, to improve quality of product and to reduce man power (Six Sigma). Show less Involved in project partners meeting every week & offshore support. ➢ Preparation of Master Planner for preventive and predictive maintenance. ➢ Looking after spares and maintaining the stock. ➢ Documentation: -DQ,IQ,OQ,PQ of machines. ➢ To assist in installation of new Production and Utility equipments. ➢ To follow CGMP norms while carrying out the assigned tasks. ➢ To maintain the machine in good condition so as to achieve production target. ➢ To record MTTR & MTBF & OEE… Show more Involved in project partners meeting every week & offshore support. ➢ Preparation of Master Planner for preventive and predictive maintenance. ➢ Looking after spares and maintaining the stock. ➢ Documentation: -DQ,IQ,OQ,PQ of machines. ➢ To assist in installation of new Production and Utility equipments. ➢ To follow CGMP norms while carrying out the assigned tasks. ➢ To maintain the machine in good condition so as to achieve production target. ➢ To record MTTR & MTBF & OEE and to meet the target. ➢ Use of Business tools – SAP (Basics),Y-Y analysis, FMEA , Kaizen & Fish bone for root cause analysis process. ➢ Factory Acceptance Test (FAT) done for Bottle filling and capping machine . ➢ Maintenance of Chillers,Compressors,HVAC,Cooling tower,DG Set. ➢Hands on experience on Tube filling machine like (Nordenmatic 902 ,Nordenmatic 2002, Nordenmatic 2003, WIMCO ) Cartonator (Make:-Nordenpac 702 , Nordenpac 1702 , Pam Pac , CAM cartonator), Over Wrapping machine (Make-Pester pac - 10000,20000,30000, Jet pack , Shrink wrapping ) ➢ Worked in project to increase OEE of machines by using Y-Y analysis and Fish-bone diagram to find the root cause of machine, to improve quality of product and to reduce man power (Six Sigma). Show less

Education

  • DY Patil University
    Executive MBA, Operations Management and Supervision
    2017 - 2018
  • SIT- Symbiosis Institute of Technology
    Bachelor of Technology - BTech, Mechanical Engineering
    2010 - 2013
  • Pimpri Chinchwad Polytechnic
    Diploma of Education, Mechanical Engineering
    2007 - 2010

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