Robert Savage

Process Engineer at Texas Precision Metalcraft
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Contact Information
us****@****om
(386) 825-5501
Location
Houston, Texas, United States, US

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Experience

    • United States
    • Industrial Machinery Manufacturing
    • 1 - 100 Employee
    • Process Engineer
      • Oct 2022 - Present
    • United States
    • Aviation and Aerospace Component Manufacturing
    • 700 & Above Employee
    • Process Engineer - Tooling
      • Oct 2021 - Sep 2022

      • Disposition high tonnage forging tooling for acceptance, rework, or scrap based on dimensional inspections while considering fit/form/function requirements in tooling assemblies and part stock coverage for high commercial and military aerospace turbine disks and pipe systems extrusions • Troubleshoot tooling-related non conformances and provide sustainable corrective actions • Review press and material release schedules to prioritize die reworks to ensure forge tooling is in time • Disposition high tonnage forging tooling for acceptance, rework, or scrap based on dimensional inspections while considering fit/form/function requirements in tooling assemblies and part stock coverage for high commercial and military aerospace turbine disks and pipe systems extrusions • Troubleshoot tooling-related non conformances and provide sustainable corrective actions • Review press and material release schedules to prioritize die reworks to ensure forge tooling is in time

    • Aviation & Aerospace
    • 500 - 600 Employee
    • Tooling & Wax Process Engineer
      • Aug 2018 - Nov 2019

      • Qualified NPI tooling for General Electric 7HA.03 Airfoil Nozzles Stages 1, 2, 3 & 4 and Siemens SGT6 5000 Fx Airfoil Nozzles Stages 1, 3 & 4• Issued part specific tool die and fixture design and build requirements for pattern die, gate die, core die, reforming fixtures, investing frames, cut-off fixtures, grind templates, straightening fixtures, inspection fixtures, CMM fixtures, target and machining fixtures• Audited 50+ process control procedures for core inspection and preparation, wax pattern and gating injection, pattern NDT, pattern cleaning and assembly processes; monitored key process variables in wax injection Show less

    • Dimensional Engineer Level III
      • Oct 2014 - Aug 2018

      • Qualified NPI dimensional engineering requirements for General Electric 7HA, 9HA, 7FA, 9FA, 6FB IGT for multiple stage nozzles by demonstrating part dimensional capability via CMM, UTT wall thickness and 100% layout• Supported plant's existing qualified product for General Electric, Siemens and Ansaldo for multiple stage nozzles• Dispositioned part and process variances throughout manufacturing process; submitted MRB product to customers which deviate from drawing or frozen process requirements Show less

    • United States
    • Oil and Gas
    • 1 - 100 Employee
    • Product Engineer
      • Feb 2014 - Oct 2014

      • Developed new and supported existing jobs for manufacture of turn-key commercial investment castings• Defined part shrink factors and tool build requirements; defined part specific procedures in wax, shell, casting, straightening, metal finishing, NDT and machining requirements

    • Process Engineer
      • Nov 2013 - Feb 2014

      • Developed and audited process control procedures to reduce variation in wax, shell, casting, and post casting processes; ex: Ceramic Prime Slurry Mixing Procedure• Collected and monitored key process variable data: wax temperature, wax injection flow and pressure, wax and shell room temperature and humidity, ceramic slurry colloidal content, pH, conductivity, bacteria

    • Sales Estimator & Draftsman
      • Jan 2012 - Nov 2013

      • Estimated costs and delivery for turn-key investment castings for commercial applications• Participated in concurrent engineering with customers to improve casting metallurgy and manufacturability• Created 3D models from customer 2D drawings if models were unavailable; designed part gating and runner systems• Performed FEA simulations testing part gating and feeding to detect potential porosity concerns

    • India
    • Online Audio and Video Media
    • 1 - 100 Employee
    • Sales Associtate
      • May 2006 - Aug 2007

Education

  • Southwestern University
    B.A., Physics
    2004 - 2008
  • Texas State University
    M.S.T., Industrial Technology, Manufacturing
    2009 - 2010

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