Robert Savage
Process Engineer at Texas Precision Metalcraft- Claim this Profile
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Bio
Experience
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Texas Precision Metalcraft
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United States
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Industrial Machinery Manufacturing
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1 - 100 Employee
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Process Engineer
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Oct 2022 - Present
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Wyman Gordon
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United States
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Aviation and Aerospace Component Manufacturing
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700 & Above Employee
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Process Engineer - Tooling
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Oct 2021 - Sep 2022
• Disposition high tonnage forging tooling for acceptance, rework, or scrap based on dimensional inspections while considering fit/form/function requirements in tooling assemblies and part stock coverage for high commercial and military aerospace turbine disks and pipe systems extrusions • Troubleshoot tooling-related non conformances and provide sustainable corrective actions • Review press and material release schedules to prioritize die reworks to ensure forge tooling is in time • Disposition high tonnage forging tooling for acceptance, rework, or scrap based on dimensional inspections while considering fit/form/function requirements in tooling assemblies and part stock coverage for high commercial and military aerospace turbine disks and pipe systems extrusions • Troubleshoot tooling-related non conformances and provide sustainable corrective actions • Review press and material release schedules to prioritize die reworks to ensure forge tooling is in time
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PCC Airfoils
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Aviation & Aerospace
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500 - 600 Employee
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Tooling & Wax Process Engineer
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Aug 2018 - Nov 2019
• Qualified NPI tooling for General Electric 7HA.03 Airfoil Nozzles Stages 1, 2, 3 & 4 and Siemens SGT6 5000 Fx Airfoil Nozzles Stages 1, 3 & 4• Issued part specific tool die and fixture design and build requirements for pattern die, gate die, core die, reforming fixtures, investing frames, cut-off fixtures, grind templates, straightening fixtures, inspection fixtures, CMM fixtures, target and machining fixtures• Audited 50+ process control procedures for core inspection and preparation, wax pattern and gating injection, pattern NDT, pattern cleaning and assembly processes; monitored key process variables in wax injection Show less
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Dimensional Engineer Level III
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Oct 2014 - Aug 2018
• Qualified NPI dimensional engineering requirements for General Electric 7HA, 9HA, 7FA, 9FA, 6FB IGT for multiple stage nozzles by demonstrating part dimensional capability via CMM, UTT wall thickness and 100% layout• Supported plant's existing qualified product for General Electric, Siemens and Ansaldo for multiple stage nozzles• Dispositioned part and process variances throughout manufacturing process; submitted MRB product to customers which deviate from drawing or frozen process requirements Show less
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SURE CAST, INC.
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United States
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Oil and Gas
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1 - 100 Employee
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Product Engineer
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Feb 2014 - Oct 2014
• Developed new and supported existing jobs for manufacture of turn-key commercial investment castings• Defined part shrink factors and tool build requirements; defined part specific procedures in wax, shell, casting, straightening, metal finishing, NDT and machining requirements
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Process Engineer
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Nov 2013 - Feb 2014
• Developed and audited process control procedures to reduce variation in wax, shell, casting, and post casting processes; ex: Ceramic Prime Slurry Mixing Procedure• Collected and monitored key process variable data: wax temperature, wax injection flow and pressure, wax and shell room temperature and humidity, ceramic slurry colloidal content, pH, conductivity, bacteria
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Sales Estimator & Draftsman
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Jan 2012 - Nov 2013
• Estimated costs and delivery for turn-key investment castings for commercial applications• Participated in concurrent engineering with customers to improve casting metallurgy and manufacturability• Created 3D models from customer 2D drawings if models were unavailable; designed part gating and runner systems• Performed FEA simulations testing part gating and feeding to detect potential porosity concerns
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Nike
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India
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Online Audio and Video Media
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1 - 100 Employee
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Sales Associtate
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May 2006 - Aug 2007
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Education
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Southwestern University
B.A., Physics -
Texas State University
M.S.T., Industrial Technology, Manufacturing