Robert Bacala

QA/QC Manager at Saudi Plastic Packaging Systems - PLASTICO
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Contact Information
us****@****om
(386) 825-5501
Location
Saudi Arabia, SA
Languages
  • English Full professional proficiency
  • Tagalog Native or bilingual proficiency
  • Arabic Limited working proficiency

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Experience

    • Saudi Arabia
    • Plastics Manufacturing
    • 1 - 100 Employee
    • QA/QC Manager
      • Apr 2016 - Present

  • AL ZAMIL WATER TANKS COMPANY
    • Muzamiyah Riyadh Saudi Arabia
    • QC Manager
      • Jul 2014 - Feb 2016

      • Provide support to all department • Verify and validate raw material spare part and consumables as per quality standard and there intended use. • Responsible to upgrade the laboratory facilities. Acquire equipment and devices that are essential for product inspection and testing. • Managing the development and implementing of the QMS for production, dispatch, fabrication, maintenance, inspection, testing, warehousing, procurement, calibration, documentations and other related. • Verify, analyze and make improvement to customer complaint received. Arrange visit to all customer complaints received in coordination with the customer service division. • Collect customer feedback and make analysis. Arrange periodic visits to all company branches and warehouses to collect feedback. • Ensure that inspection plan is carried out efficiently. All finished product should be inspected and only those quality passed should reach the customer. • Manage and oversee production quality for all manufacturing processes ( watertanks, manhole covers, injection molding, scrap, recycling and other related activities to ensure compliance to codes, standards regulations and QMS ( Quality Management System ) requirements Show less

    • QC Manager
      • Jul 2012 - Jul 2014

      • Enforcing customer specifications / standards. • Coordinate with Sales for required document ( ITP & Test Report ). • Monitoring product quality levels. • Initiate preventive action to reduce occurrence of NCR. • Verification of corrective action with related department if needed • Participate in design of the inspection workplace in choice of facilities and instruments and in design of work methods • Train inspectors, assign work to inspectors, supervise and evaluate their performance. Determine training needed for quality staff with help of HR • Review the condition of products found to be nonconforming, participate in studies leading to disposition. • Approving quality plan and evaluate adequacy for customer need. • Develop potentialities of subordinates. • Keep informed on new industrial development in facilities, instrumentation, inspection methods and practices adapt for company use as appropriate. • Prepare monthly performance report. • Prepare supplementary standards and criteria as needed and report summaries of results of inspection in appropriate ways by product, by process and by department responsible. • Prepare for measurement of inspector accuracy. • Maintain calibration of measuring equipment. • Analyze customer quality complaints and returns, recommend corrective action. • Analyze cause of poor quality, identify major opportunities for improvement. • Design and conduct training courses in various quality oriented skills and tools with help of HR. • Advise to the management for improvement. • Customize test report as per customer requirement. • Review and propose Quality Management System documents. • Monitoring of Corrective and Preventive Action reports. • Handling of Optical Test Equipment such as OTDR, Spectral & Geometry Analyzer, fusion splicer, CD & PMD measurement test equipment, Mechanical test equipment etc. • Internal Auditor ( ISO 9001 – 2008 ) • Any task given by management. Show less

  • Saudi Can Closures Company
    • Jeddah Saudi Arabia
    • QA / QC Supervisor
      • Jul 2005 - Jul 2012

      • Responsible for the evaluation and verification of product quality during production process. • Perform physical and chemical analysis of incoming raw and packaging materials. • Conduct all the quality checking needed in the product. • Responsible for the calibration of all the Laboratory Equipment. ( Melt flow Index, Torque Tester, Weighing Scale , Caliper ) • Preparing procedures and specification every time we have new product. • Conduct evaluation analysis every time we have new mould, materials and product. • Perform Statistical Process Control Analysis using Schut Geometrical Metrology Measurement CNC • Prepare the Certificate of Analysis if customer needed. • Record all non conformances and do the corrective action immediately. • Conduct GMP rules and Housekeeping. • Responsible for the in-coming and out-going finish product before transferring to warehouse. • Monitor the manpower to their work if they follow the Quality System. • Give training to the new operators for the operation and Quality System of the company. • Responsible for the Quality System required in the ISO 9001-2008 new version • Internal Auditor ( ISO 9001-2008 ) • Company Management Representative ( MR ) • Perform on line checking in the absent of QC technician. • Documentation Controller. • Handle the everyday production output and prepare OEE / KPI chart.( Equipment Efficiency, Quality rate, downtime, output target and scrap losses ) • All operators are directly reporting in my supervision. Show less

  • Coca Cola Bottling Company
    • Jeddah Saudi Arabia
    • Senior Quality Controller
      • Jul 2001 - Jul 2005

      • Performs on Line Quality Checks as per Quality System requirement of the company. • Responsible for the evaluation and verification of product Quality during production process. • Monitoring and maintain product conformance in accordance with the Coca Cola Standard and Specification in the following areas: • Syrup Preparation Process • Water Treatment Process • Carbonation or CO2 Process • Waste Water Treatment Process • Blow Molding process • Water Treatment Process & Receiving Process • Performs physical and chemical analysis of incoming raw and packaging materials. • Responsible for the start-up operation of Krones Mixer and Mixomat Beverage Process. • Perform Microbiology Analysis Total Count Analysis Yeast and Molds Analysis • Responsible for the Calibration of All Laboratory Equipment. Torque Tester Gas Volume Gauge Tester Density Meter Analog Tester ( DMA ) • Conduct Sanitation of Process Equipment and assist in the GMP and Housekeeping • Records all respective report, including the corrective action needed. • Monitoring the behavior of Syrup Ratio, Carbonation CO2, Syrup Age, temperature and taste of the product during filling process. • Report all the Statistical Process Control Analysis using Applied Statistic method CNC • Company Internal Auditor. Show less

    • Quality Control Technician
      • Jun 1999 - Jun 2001

    • Production Supervisor
      • Apr 1993 - May 1999

      • Responsible for the efficient operation of the injection and blowing machine with complicated mould. • Computation of machine efficiency , downtime & losses • Organize and scheduling of production plan, and handling manpower distribution. • Scheduling of weekly, monthly and annual preventive maintenance of the machines. • Giving training, orientation and safety procedure to the operator on how to operate the machine. • Responsible in keeping the production records. • Meet the deadline of the production needed by the management. • Responsible for the adjustment off all parameter in the machine. • Conduct hourly routine inspection or as required by the standard operating procedure. • Supervised all the manpower in their work to produce good Quality product. • Handling trouble shooting in the entire machine. • GMP & Housekeeping monitoring. Show less

Education

  • Polytechnic University of the Philippines
    Bachelor's degree of Engineering, Electrical
    1986 - 1991

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