Robert Bennett

Quality and Safety Manager (Part 145, Part 42 and CAR 30) at Coulson Aviation Australia
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Contact Information
us****@****om
(386) 825-5501
Location
Greater Sydney Area, AU

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Experience

    • Australia
    • Aviation and Aerospace Component Manufacturing
    • 1 - 100 Employee
    • Quality and Safety Manager (Part 145, Part 42 and CAR 30)
      • Oct 2022 - Present

    • Head of Quality, Safety and Productivity
      • Jun 2022 - Sep 2022

    • Chief Operating Officer
      • Jul 2021 - Jun 2022

    • Principal Advisor Systems Assurance
      • Nov 2019 - Jun 2021

      As the Principle Advisor Systems Assurance my role covers varies roles within the Risk and Assurance department. I lead and manage all aspects of the companies Flight Data Analysis Program (FDAP) from analysing flight data to system upgrades on the aircraft and FDAP software programs. As the companies lead auditor, I conduct audits on all internal Part 145, Part 42, Flight Operations of the company, as well as external supplier audits for quality and compliance. The Principle Advisor Systems Assurance is also the lead investigator for all reported engineering and airworthiness related safety occurrences. Other duties include providing aircraft technical input for aircraft upgrades and modification programs. Key achievements: • Leading the program to upgrade aircraft acquisition units that will improve Flight Data Recorder data collection to aid aircraft reliability program. • Leading process changes to reduce aircraft maintenance requirements by utilizing the FDAP system.

    • Practice Co-ordinator
      • Sep 2018 - Nov 2020

    • Technical Services Manager
      • Feb 2016 - Oct 2019

      As the Technical Services Manager, I managed a multitude of disciplines within the Airworthiness department of the company. I review and assess all incoming correspondence from regulatory bodies (EASA, FAA and CASA), Part 21.M Organisations and third-party suppliers for fleet effectivity and compliance. Manage fleet maintenance schedules for a fleet of 17 aircraft across multiple maintenance facilities. The Technical Services Manager also investigates all maintenance defects that can’t be resolved as part normal maintenance practices to determine the root cause, and instruct the engineering department on rectification methods. I manage all aircraft upgrade programs from inception, design, implementation to completion. Corresponding directly with all suppliers and 21.M organisations on aspects of design, system integration and compliance for FAA STC approvals and engineering orders. Key achievements: • Key customer stakeholder for the Pratt & Whitney Canada FAST Project for the King Air. • Gained approval for numerous medical devices for aeromedical use.

    • United States
    • Final Completion & Configuration Manager
      • Apr 2014 - Nov 2015

      My role as the Final Completion Manager was to lead and manage the final delivery phase of the Waratah Train Fleet to the customer Sydney Trains. As the Configuration Manger my duty is to manage the modification plan and configuration status and process of the Waratah Train fleet and training simulators for compliance and configuration in a postproduction environment.As the primary point of contact with the customer and contactors, I have the ability to communicate with higher levels of management. When required I will negotiate successful contractual outcomes for both the client and customer.Managing the FC program involved using my project management and auditing skills to ensure that the project deliverables and targets are maintained and achieved.Key achievements:• Meeting company financial targets • Meeting all quality gate criteria’s to achieve Final Completion• Successfully delivered 72 state of the art Waratah Train 8 car sets to Sydney Trains within 2 years generating $144 million in revenue.

    • Final Completion Quality Auditor WTP
      • Jul 2013 - Apr 2014

      Manage and inspect workmanship quality for Waratah Train Project. Duties include managing contractors and manpower requirements in regards to workmanship defects and modifications. Implementing process improvement and lean principles to keep the project schedule on time and in scope. Adjusting project schedule when required to keep project deliverables on time. Being a point of contact for the customer (Sydney Trains) and suppliers inregards to workmanship and compliance issues.

    • Australia
    • Airlines and Aviation
    • 700 & Above Employee
    • Licensed Aircraft Maintenance Engineer B2
      • Feb 1991 - May 2013

      Base Maintenance Crew S15Duties preformed: Team 2ICManaging and overseeing a team of 15 people in the routine and non- routine safety checks,detailed inspections and fault finding and modifications on, B747-400, B767-300, A380 and A330 Aircraft. Ensuring all work is performed in accordance with all regulations, documentation while keeping to departure schedules and budgets.

    • Aircraft Airworthiness
      • May 2011 - Jun 2011

      Auditing Aircraft fleet maintenance packages. Reviewing all aircraft maintenance work packages for compliance to all relevant CASA regulations. Updating projected manhours and projected job duration times. Estimated cost savings over $1 million.

    • Production Inspector - Airbus
      • Mar 2009 - Jan 2010

      : Airbus Production Inspector, Commercial Projects – Toulouse France.Duties Performed: This multi million-dollar project involved detailed inspections of Airbus A380, A330 and A320 during manufacture of aircraft. Reviewed, oversaw and managed non-conformities to the aircraft in either rectification or negotiation of extended warranty coverage for future reliability, in addition to keeping all stakeholders informed while keeping the project on schedule.

    • LAX SPLIT 'A' CHECK Implementation
      • Dec 2005 - Feb 2006

      LAX ‘A’ Check Maintenance ProgramTeam Member involved in the project to set up Split ‘A’ Check Maintenance on QANTAS aircraft that have extended ground time at LAX airport. Project involved setting up a maintenance hangar to Lean Sigma principles. Creating and implementing Local Area Procedures that complied with all Australian and American OH&S regulations. Auditing the logistics and tooling store ensuring correct logistics, consumables and tooling are compliant with all CASA, FAA and QANTAS Quality and Risk Regulations.

Education

  • Auditor Training Center
    Integrated Management Systems and Lead Auditing
    2013 - 2013
  • SEEK Learning
    Project Management
    2010 - 2010
  • TAFE
    Airframe Mechanics and Aircraft Maintenance Technology/Technician, Avionics
    1991 - 1994
  • Sydney Technical High School
    1985 - 1990

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