Shaik Riyaz Ahmed

Senior Manager Project Management at IFB Automotive Pvt Ltd
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Contact Information
us****@****om
(386) 825-5501
Location
Bangalore Urban, Karnataka, India, IN

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Experience

    • India
    • Automotive
    • 300 - 400 Employee
    • Senior Manager Project Management
      • Oct 2022 - Present

      Bengaluru, Karnataka, India IFB Automotive Pvt.Ltd, an IATF 16949 Certified company having branches in Binola & Thailand, engaged in manufacturing and supply of fine Blank parts, seat frames, Recliner mechanism, window regulator, door latches, tail gate latches, seat latches, electric motors for major Automotive customers used in passenger cars and commercial vehicles.

    • Motor Vehicle Manufacturing
    • 500 - 600 Employee
    • New Product Development Manager
      • May 2019 - Sep 2022

      India NASH Industries India Pvt Ltd, a IATF 16949 certified company with commercial Tool Room and production facility having sheet metal stamping facilities, Powder Coating, Spot, Projection & Co2 Welding, Brazing, Fabrication and other Manufacturing facilities (Machined Parts, Turned Parts, Plastic Parts, Sheet Metal Parts,& related Sub Assemblies.) Our Valued Customers: Daimler, Volvo, Ashok Leyland, Nexteer, Delphi, Visteon, Bosch, UCAL fuel systems, Denso, Knorr-Bremse, Tenneco, Furetia… Show more NASH Industries India Pvt Ltd, a IATF 16949 certified company with commercial Tool Room and production facility having sheet metal stamping facilities, Powder Coating, Spot, Projection & Co2 Welding, Brazing, Fabrication and other Manufacturing facilities (Machined Parts, Turned Parts, Plastic Parts, Sheet Metal Parts,& related Sub Assemblies.) Our Valued Customers: Daimler, Volvo, Ashok Leyland, Nexteer, Delphi, Visteon, Bosch, UCAL fuel systems, Denso, Knorr-Bremse, Tenneco, Furetia, Inteva, Yazaki wirings, Takata,Valeo, JBM-Ogihara, Komstar, Compagnie Deustch, EADS, GE medicals, GE industrial systems, Hewlett Packard, APC, Schneider Electric, NCR Corporation, Molex India Ltd, Our Product Range: Engine part, Chassis parts, Brake system parts, Air Bag brackets, fuel system parts, vehicle body parts, wiper assemblies. ATM mechanical parts. Key Responsibilities: • Single point of Contact and responsible for complete NPI program management • Focus on customer specific requirements are being addressed • Conduct risk assessment project wise to identify the gaps and mitigation plan for the risks. • Conduct Technical gap analysis to plan new facilities based on projects and Plan for new inspection equipment’s, SPM’s. • Conduct capacity analysis to study the present load and requirement of new facilities. • Plan for the CAPEX requirements and getting approval from Finance head • Supplier assessment and Supplier Process & Product audit along with Quality and Purchase teams. • Project Monitoring and supporting team on technical issues to ensure activities as per APQP with all functions and timely updates to Customer • Works with the material management group to ensure material on time • Conduct Production trial run to meet design requirement at supplier end as well as inhouse to meet customer milestones. • Ensuring the Engineering Changes are being implemented on time during development. • plan training needs based on products induced in production line. Show less

    • Medical Device
    • 200 - 300 Employee
    • Senior Engineering Manager
      • Feb 2018 - Oct 2018

      Penang, Malaysia Straits Orthopaedics (Mfg) Sdn. Bhd is a private limited company that was established in 2003 for the sole purpose of providing contract manufacturing services in orthopaedics for legal manufacturers. having certified with EN ISO 13485:2012. registered with US FDA, Engaged in manufacturing of component level, non-sterile packaged level, sterile packaged level, and Gamma sterilized products for orthopaedic applications. Major Customers : Smith & Nephew, Adler Ortho, DJO USA, Microport… Show more Straits Orthopaedics (Mfg) Sdn. Bhd is a private limited company that was established in 2003 for the sole purpose of providing contract manufacturing services in orthopaedics for legal manufacturers. having certified with EN ISO 13485:2012. registered with US FDA, Engaged in manufacturing of component level, non-sterile packaged level, sterile packaged level, and Gamma sterilized products for orthopaedic applications. Major Customers : Smith & Nephew, Adler Ortho, DJO USA, Microport Ortho Products : Complex instruments for hips, knees and nails including cutting blocks and broaches, Nail instruments in a set including target guides, bone screws, Knee implants, hip implants, External fixation devices .. Responsibilities : . Key contact person for all new product development programs . Manufacturing process mapping by capturing all the customer requirements . Prepare project management plan to meet the time line with adequate resources . Technical review meeting with Customer for specific requirements . Manage the project with effective plan by evaluating, organizing and prioritizing work to meet the schedule . New facility planning based on product requirements . Review the project on day to day basis to have close communication with internal customers . Scheduled project review with customer to update the progress and delivery time lines. . establishing, proving and Validating new processes . Planning the training needs to operators on new products tand process that are developed for desired production outputs. Show less

    • Senior Manager - Aerospace Program Management
      • Jan 2017 - Jan 2018

      Chennai Avalon Technology and Services Pvt.Ltd is certified AS9100C state of art manufacturing facility and capable of manufacturing sheet metal and machined parts for aerospace industry mainly used in Crew & Pilot seatings of Airbus and Boeing aircrafts. and engine liners of prat & witney, GE engines Major Customers : GE Aerospace, UTC Aerospace Systems, Crane Aerospace, Meggitt, and other tier1 & tier2 suppliers of Airbus and Boeing. Products : Manufacturing of sheet metal detail parts… Show more Avalon Technology and Services Pvt.Ltd is certified AS9100C state of art manufacturing facility and capable of manufacturing sheet metal and machined parts for aerospace industry mainly used in Crew & Pilot seatings of Airbus and Boeing aircrafts. and engine liners of prat & witney, GE engines Major Customers : GE Aerospace, UTC Aerospace Systems, Crane Aerospace, Meggitt, and other tier1 & tier2 suppliers of Airbus and Boeing. Products : Manufacturing of sheet metal detail parts, machined components, sub-assemblies and Assemblies for Aerospace application Responsibilities : . Key contact person for all aerospace programs . Analyze the product and program as per customer requirements and transalate to manufacturing process . Generate detailed project management plan to meet the target dates with adequate resource planning . Initiate the project with effective plan by evaluating, organizing and prioritizing work within overall project schedule . Organzie contract meetings with customer to get approvals on project time line along with customer specific requirements . Plan for the CAPEX requirements by budgetting and getting approval from Finance head . Daily review and close interaction with all internal teams to support all functions for flawless ontime execution and smooth flow . Scheduled project review with customer to update the progress and delivery time lines. Analyze, plan and conduct the trainings on needs basis for various functional workforce based on type of program . Monthly reporting on program status to top mnagement in MRM. . Support purchase / sourcing team to explore potential suppliers required for the program by meetings to discuss opportunities to develop products Show less

    • Manager Engineering
      • Sep 2013 - Jan 2017

      Narsapura, Kolar Taluk Mahindra Aerostructures is certified with AS9100C and NADCAP, having world class manufacturing facility and capable of manufacturing structural parts of an aircraft. Engaged in manufacturing of structural parts for our 5, 8 & 10 seater aircrafts and also caters for many tier 1 suppliers of Airbus and Boeing like SAAB, GKN, PAG, Magellan, GE Aviations, Triumph, HAL, Bell helicopters. Manufacturing of sheet metal detail parts, machined components and structural sub-assemblies and… Show more Mahindra Aerostructures is certified with AS9100C and NADCAP, having world class manufacturing facility and capable of manufacturing structural parts of an aircraft. Engaged in manufacturing of structural parts for our 5, 8 & 10 seater aircrafts and also caters for many tier 1 suppliers of Airbus and Boeing like SAAB, GKN, PAG, Magellan, GE Aviations, Triumph, HAL, Bell helicopters. Manufacturing of sheet metal detail parts, machined components and structural sub-assemblies and Assemblies. . Key part of Industrialization in the Integrated Project Team . Management of the Industrialization process by providing leadership which generates a culture of empowerment, individual responsibility and stretch . Drive quality, efficiency and output across the plant, upholding the highest Health and Safety performance to attain target QCD of the products . Review and organize each Industrialization to reflect current best practice . Lead team of method engineers which constantly focus on meeting customer delivery deadlines . Lead and drive change/continual improvement across as an on-going activity, Work in partnership and collaboration with all support functions . Ensure the Industrialization process is audit ready at all times and consistent to best practice . Participate in daily discussions, planning, and projects across each program for Structural detail parts and sub-assemblies . Analyze, plan and conduct the trainings on needs basis for various functional workforce . Monthly reporting on Industrialization activities and FAI planned vs actual status . Involve where customer engagement may be expected, occasional supplier discussions and meetings to discuss opportunities to develop products Show less

    • Manager - New Product Development
      • Jun 2007 - Aug 2013

      Bangalore NASH INDUSTRIES India Pvt Ltd, a TS 16949 certified company having commercial Tool Room and 12 production facility in Bangalore, NASH GROUP possesses sheet metal stamping facilities, Powder Coating, Spot, Projection & Co2 Welding, Brazing, Fabrication and other Manufacturing facilities (Machined Parts, Turned Parts, Plastic Parts, Sheet Metal Parts,& related Sub Assemblies.) . Responsible for the complete product development process of customer programs assigned Team leader for all phases… Show more NASH INDUSTRIES India Pvt Ltd, a TS 16949 certified company having commercial Tool Room and 12 production facility in Bangalore, NASH GROUP possesses sheet metal stamping facilities, Powder Coating, Spot, Projection & Co2 Welding, Brazing, Fabrication and other Manufacturing facilities (Machined Parts, Turned Parts, Plastic Parts, Sheet Metal Parts,& related Sub Assemblies.) . Responsible for the complete product development process of customer programs assigned Team leader for all phases of the program, and brings the program to timely completion. . Point of contact and maintains open communications with customers to provide updates on the program and responds to the customer requests on a timely basis . Takes an active role in product development process to ensure that the customer needs are being met. . Supplier assessment and Supplier Process & Product audit . Project coordination, Monitoring & follow up the activities in line with APQP and product review with all department functions . Facility plan for all the new products & Installation and proving of new equipments, floor Layout. . Works with the material management group to monitor activities of suppliers to ensure successful completion of program. . Responsible for taking trails to meet design requirement & to get approval from Customer. . Planning & procurement of new gauges, Jig, Fixture, SPM & new instruments for new product. Identifies and monitors effects of engineering changes on cost, quality, and manufacturing feasibility. . Value Engineering for new Products, complete responsibility from TFC to till the PPAP approval . Tracking and cost control of all prototype and production tooling, follow aproved policies and procedures Show less

    • Senior Engineer - New Product Development
      • Nov 2003 - Jun 2007

      Bangalore M/s. Nash Industries, a commercial Tool Room and Production facility of NASH GROUP engaged in manufacturing of press tools and sheet metal stamping parts. . Project Coordinator from Starting till the production ramp up of the product . Monitoring and follow-up of activities as per APQP. . Review with Customer on the progress and status of project. . Technical discussions with customer and Internal team for critical issues during development and ensure POKAYOKE inbuilt in… Show more M/s. Nash Industries, a commercial Tool Room and Production facility of NASH GROUP engaged in manufacturing of press tools and sheet metal stamping parts. . Project Coordinator from Starting till the production ramp up of the product . Monitoring and follow-up of activities as per APQP. . Review with Customer on the progress and status of project. . Technical discussions with customer and Internal team for critical issues during development and ensure POKAYOKE inbuilt in process . Study the requirements on new gauges, fixtures and instruments for new products in development . Conducting the trials to meet design requirements and to get customer approval on parts, PPAP . New supplier development and existing Supplier assessment through Process and product audits. Show less

    • Asst,Engineer - QA (Component Mfg Division)
      • Aug 2000 - Apr 2003

      Vellore, Tamilnadu M/s. NTTF Industries Pvt.Ltd, Vellore An ISO 9001 & 9002 Certified Company, Manufacturer of Precision Press Tools, Moulds (Injection, Compression & Transfer) & Die casting dies and Components – Sheet Metal, Thermoplastic & Thermoset Components. . Implementation of SPC techniques by studied the process capabilities of various operations for Sheet metal components, Injection, Compression & Transfer moulded components, Q.C.Tools, Cp, Cpk, Control charts for all special & critical… Show more M/s. NTTF Industries Pvt.Ltd, Vellore An ISO 9001 & 9002 Certified Company, Manufacturer of Precision Press Tools, Moulds (Injection, Compression & Transfer) & Die casting dies and Components – Sheet Metal, Thermoplastic & Thermoset Components. . Implementation of SPC techniques by studied the process capabilities of various operations for Sheet metal components, Injection, Compression & Transfer moulded components, Q.C.Tools, Cp, Cpk, Control charts for all special & critical characteristics. . Inward raw material inspection, Inspection of Bought out / Sub- Contract Manufactured components. final inspection of finished parts . Enforcing operator oriented Quality control Systems, Conducting Vendor audits periodically & Evaluation. . Implementation of 5S activities, Continual Improvement Program’s in shop floor . Calibration of Gauges & Inspection Instruments, Gauge manufacturing and Gauge R & R study . Monitor, Analyze and Initiate CAPA on customer complaints . Prepare Process Flow charts, FMEA, APQP, PPAP, MSA other documents where required . Maintaining 100 PPM in lot and line in customer end and Monitoring of COPQ (Cost of Poor Quality) every month. Show less

Education

  • VarSigma
    Lean Six Sigma Black belt certification
    2018 - 2019
  • Karnataka State Open University
    Executive MBA, Project Management
    2014 - 2015
  • KBNCE
    Bachelor of Engineering (BE), Mechanical Engineering
    1995 - 1999

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