Rhythm Agarwal

Manufacturing Test Engineer at Aperia Technologies
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San Jose, US

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Experience

    • United States
    • Mechanical Or Industrial Engineering
    • 1 - 100 Employee
    • Manufacturing Test Engineer
      • Aug 2021 - Present

      California, United States

    • United States
    • Environmental Services
    • 1 - 100 Employee
    • Facilities Maintenance Specialist
      • Apr 2021 - Jul 2021

      Boulder, Colorado, United States

    • United States
    • Medical Equipment Manufacturing
    • 1 - 100 Employee
    • Engineering Specialist
      • Aug 2020 - May 2021

      United States Test Engineering ▪ Developed, conducted, and analyzed battery life cycle testing on FDA-certified devices, using python for data visualization. ▪ Tested and debugged wearable audio-visual electronics using oscilloscopes, multimeters, and SMD soldering. ▪ Performed field failure analysis on returned devices, listing failure points to assure reliability for next-generation products. ▪ Defined Environmental testing methodology for FCC certified devices, conducting Radio Frequency… Show more Test Engineering ▪ Developed, conducted, and analyzed battery life cycle testing on FDA-certified devices, using python for data visualization. ▪ Tested and debugged wearable audio-visual electronics using oscilloscopes, multimeters, and SMD soldering. ▪ Performed field failure analysis on returned devices, listing failure points to assure reliability for next-generation products. ▪ Defined Environmental testing methodology for FCC certified devices, conducting Radio Frequency Spectrum Analysis. ▪ Hands on compliance testing to match regulations for medical & consumer devices. Operations ▪ Maintained strong professional relationships with contract manufacturers and suppliers, collaborating dynamically to deliver results. ▪ Created detailed documentation for work instructions, product validation, technical reports, and training materials. ▪ Recorded CAPAs and NCRs, prioritizing follow-up of risk mitigation and corrective actions. Show less

    • United States
    • Medical Equipment Manufacturing
    • 700 & Above Employee
    • Engineering Design Lead
      • Aug 2020 - Jan 2021

      Boulder, Colorado, United States USER-CENTERED DESIGN: ▪ Rapidly iterated 15 different solutions, from mechanical tool redesign to ideation of novel face tracing technology. ▪ Worked with R&D and software engineering teams to introduce electromechanical replacements for existing tools. ▪ Interviewed hospital surgeons and staff to identify points of improvement in existing cranial navigation technology. ▪ Procured 3 state-of-the-art 3D Scanners, fabricating test jigs to benchmark performance characteristics. ▪… Show more USER-CENTERED DESIGN: ▪ Rapidly iterated 15 different solutions, from mechanical tool redesign to ideation of novel face tracing technology. ▪ Worked with R&D and software engineering teams to introduce electromechanical replacements for existing tools. ▪ Interviewed hospital surgeons and staff to identify points of improvement in existing cranial navigation technology. ▪ Procured 3 state-of-the-art 3D Scanners, fabricating test jigs to benchmark performance characteristics. ▪ Researched the latest cranial navigation techniques to redesign state-of-the-art brain surgery workflow and equipment. PROTOTYPING (PolyJet 3D Printing): ▪ Generated Creo CAD models integrating tools’ material properties to ensure autoclavability. ▪ Prototyped optical imaging systems using IR flood illumination, to be exhibited at the 2021 Medtronic medical equipment conference. ▪ Designed and Fabricated opto-mechanical systems used for navigation of precision tools during live brain surgery. Show less

    • United States
    • Engineering Services
    • 700 & Above Employee
    • Design Engineer
      • Aug 2017 - Aug 2019

      DESIGN FOR MANUFACTURING ▪ Tested and remodeled more than 50 automotive parts, optimizing high volume manufacturing using data-driven CAD. ▪ Designed innovative component upgrades for existing machinery using SolidWorks, improving production line speed by 25%. ▪ Used Autodesk Inventor to model and draft aerospace material handling assemblies utilized in automated warehouses. ▪ Benchmarked state-of-the-art tools/equipment to evaluate suppliers, ensuring a world-class manufacturing… Show more DESIGN FOR MANUFACTURING ▪ Tested and remodeled more than 50 automotive parts, optimizing high volume manufacturing using data-driven CAD. ▪ Designed innovative component upgrades for existing machinery using SolidWorks, improving production line speed by 25%. ▪ Used Autodesk Inventor to model and draft aerospace material handling assemblies utilized in automated warehouses. ▪ Benchmarked state-of-the-art tools/equipment to evaluate suppliers, ensuring a world-class manufacturing laboratory portfolio. NPI LEAD on AUTOMATED TEST EQUIPMENT ▪ Acted as subject matter specialist, taking a cross-functional approach to advise the team on the R&D of new products. ▪ Developed 4 electromechanical life cycle testing systems for the medical & automotive industries. ▪ Fabricated custom data acquisition instruments, integrating a combination of 8 sensors to reduce footprint and improve serviceability. ▪ Commissioned experiment fixtures governed by PLC using feedback control, enhancing data accuracy by 600%. ▪ Wrote scripts in Python and Excel for data curation, focusing on data visualization for IOT-based sensors. MANAGEMENT AND LEADERSHIP ▪ Maintained positive client relationships, acting as reliable point of contact to support project planning. ▪ Implemented Lean Six Sigma techniques to track team productivity, in order to meet all cost, quality, and performance commitments. ▪ Facilitated the process of APQP and DFMEA/PFMEA for Lighting & Automotive Products. ▪ Trained junior engineers to verbally articulate technical ideas in a team-based engineering environment. Show less

    • India
    • Motor Vehicle Manufacturing
    • 700 & Above Employee
    • Engineering Intern
      • May 2016 - Jul 2016

      Faridabad Area, India • Minimized coolant wastage by 40% by identifying the root cause for surge of coolant consumption in an array of CNC machines. • Developed riveting grasp of Manufacturing and assembly process; Exposed to one of the biggest automobile manufacturing plants in Asia.

    • India
    • Chemical Manufacturing
    • Engineering Intern
      • May 2015 - Jul 2015

      Agra Area, India • Overhauled the existing 1500 US Gallon Twin Shaft Dispersers to accommodate cooling water jackets; increased machine usage time by 160%. • Calibrated Precision lab equipment and tools used in Chemical and Paint Industries assuring results to match or surpass industry requirements. • Developed efficiency monitoring system for Cooling Water Jackets using RaspPi and various sensors, leading to energy economization by 40% • Defined and computed the need a 20KW Solar Power… Show more • Overhauled the existing 1500 US Gallon Twin Shaft Dispersers to accommodate cooling water jackets; increased machine usage time by 160%. • Calibrated Precision lab equipment and tools used in Chemical and Paint Industries assuring results to match or surpass industry requirements. • Developed efficiency monitoring system for Cooling Water Jackets using RaspPi and various sensors, leading to energy economization by 40% • Defined and computed the need a 20KW Solar Power System; resulting in profitable annual saving post procurement and installation. Show less

Education

  • University of Colorado Boulder
    Master of Science - MS, Design and Automation Engineering
    2019 - 2021
  • B. M. S. College of Engineering
    Bachelor of Technology, Mechanical Engineering
    2013 - 2017
  • Delhi Public School, Agra
    Science(PCM)
    2003 - 2013

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