Russell Clayton Jr. MSChE
Chief Engineer at Seal Science, Inc., an Integrated Polymer Solutions company- Claim this Profile
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Bio
Experience
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Seal Science, Inc., an Integrated Polymer Solutions Company
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United States
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Defense and Space Manufacturing
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1 - 100 Employee
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Chief Engineer
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Dec 2019 - Present
Irvine, California, United States Responsible for: • Management of a team of Process Engineers, leading in development and Process Management of multiple new product lines, and continuous improvement exercises; • Lead discussions on Material Review Boards and conduct and lead failure analysis discussions in concert with Quality and Production teams; • Conduct material R&D and property testing of new elastomer compounds, including compatibility with metal and composite aircraft parts, EMI shielding… Show more Responsible for: • Management of a team of Process Engineers, leading in development and Process Management of multiple new product lines, and continuous improvement exercises; • Lead discussions on Material Review Boards and conduct and lead failure analysis discussions in concert with Quality and Production teams; • Conduct material R&D and property testing of new elastomer compounds, including compatibility with metal and composite aircraft parts, EMI shielding capability, conductivity and weathering; • Supporting and planning projects from the early stages of quoting activities to final inspection of the production lots; • Developing and implementing departmental process and procedure documents and tracking departmental KPIs.
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Senior Process Engineer
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Jul 2016 - Nov 2021
Irvine, CA • Development of processes to manufacture new product lines of rubber parts and fabrication of first articles, as well as continuous improvement of established processes; • Design of molds, dies, and other instruments for the fabrication of molded and stamped parts; • Conduct material and property testing of elastomers, including tensile, compression, heat aging, water aging, and flammability testing; • Support of research and development of new product lines and manufacturing… Show more • Development of processes to manufacture new product lines of rubber parts and fabrication of first articles, as well as continuous improvement of established processes; • Design of molds, dies, and other instruments for the fabrication of molded and stamped parts; • Conduct material and property testing of elastomers, including tensile, compression, heat aging, water aging, and flammability testing; • Support of research and development of new product lines and manufacturing methods both individually and as part of a team; • Communication with customer technical teams to facilitate optimum design and production of parts for aerospace applications.
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UC Irvine
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United States
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Higher Education
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700 & Above Employee
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Graduate Student Researcher
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Sep 2013 - Mar 2016
Irvine, CA • Recipient of the UC Irvine Teaching Assistant of the Year Award, 2014. • Graduate Assistant tasked with facilitating the Materials Science SEM and XRD lecture and laboratory series. • Proven leadership expertise in scanning electron microscopy, x-ray diffraction, high temperature furnace operation and construction, machining (lathes, mills), material structure and property simulation, and mechanical design. • Oversaw the synthesis and characterization of abradable thermal barrier… Show more • Recipient of the UC Irvine Teaching Assistant of the Year Award, 2014. • Graduate Assistant tasked with facilitating the Materials Science SEM and XRD lecture and laboratory series. • Proven leadership expertise in scanning electron microscopy, x-ray diffraction, high temperature furnace operation and construction, machining (lathes, mills), material structure and property simulation, and mechanical design. • Oversaw the synthesis and characterization of abradable thermal barrier coatings for power generation turbines and analyzed various microstructure systems using electron microscopy and x-ray diffraction techniques. • Managed the modification and maintenance of high temperature furnaces; utilized machine shop equipment such as lathes and mills; also planned and executed material stability tests on high temperature corrosive environment systems. • Excelled as Scanning Electron Microscope Super User – taught operation, performed image capture, and provided technical assistance to undergraduates, graduate students and industry contractors with SEM, FIB, TEM, and XRD. • Conducted maintenance, troubleshooting and repair on Scanning Electron Microscopes. • Facilitated laboratory lectures consisting of up to 30 undergraduate students for the purpose of exploring the usage of Scanning Electron Microscopes and X-Ray Diffraction, Particle Size Analyzers and Pulsating Bubble Surfactometers. • Designed experiments, composed lesson plans, administered examinations, performed evaluations on, and acted as counselor and mentor to students matriculating through the UC Irvine Chemical Engineering Department. Show less
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Technical Intern
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Jul 2012 - Aug 2012
Mount Pocono, PA • Designed and executed performance testing of filtration materials; devised and implemented categorization scheme. • Streamlined company’s old system of interpreting and delivering specific customer needs, in order to ensure increase in productivity, reduce corporate expenditures by 50%, and minimize risk of operator error. • Evaluated product testing processes; created process improvement system resulting in more informative test results.
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Lehigh University
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United States
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Higher Education
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700 & Above Employee
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Undergraduate Research Assistant
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Jan 2010 - Mar 2012
Bethlehem, PA • Acquired expertise in Transmission Electron Microscopy, Matlab and Origin programming, sol gel processing, sintering principles, adsorption based analysis, and small scale chemical reactor construction. • Performed analysis of nanostructure hydrothermal stability, synthesized materials used for development of nanostructures, and evaluated nanostructure samples using Transmission Electron Microscopy.
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Laboratory Assistant
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Jun 2010 - Aug 2010
Warrington, PA • Performed quality control testing of pharmaceutical product, completed data compilation and analysis, authored or revised reports and Standard Operating Procedures for Quality Control Laboratory, and organized results for presentation.
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Education
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University of California, Irvine
Master’s Degree, Chemical Engineering -
Lehigh University
Bachelor’s Degree, Chemical Engineering