Experience

Tsugami India

• India
• Machinery Manufacturing
• 100 - 200 Employee

• General Manager

  • Feb 2017 - Present

  • Heading Supply chain of all parts like mechanical & electrical bought outs, manufactured parts, castings, sheet metal, fabricated parts & consumables • Heading Supply chain of all parts like mechanical & electrical bought outs, manufactured parts, castings, sheet metal, fabricated parts & consumables



LMW Machine Tool division

• India
• Automation Machinery Manufacturing
• 100 - 200 Employee

• • Aug 2012 - Jan 2017

  • Preparing Budget proposal for forthcoming financial year• Handling the complete procurement operations for Purchase Components, sheet metal, Fabricated parts, Raw materials, Castings, Spares, Instruments and Equipment• Handling sourcing through identification of cost-effective suppliers for procurement with an aim of improving quality & Reliability• Ensuring the availability of Minimum Stock of all parts for Production and Spares.• Major role in identifying and Developing vendors as per requirements• Successfully implemented vendor development programmes including training for vendors.• Evaluating vendors & negotiating the price, delivery schedule and terms and conditions with them• Evaluating the vendors focusing on quality, facilities, technical excellence, industrial relations and position in industry.• Formed & lead a SQA team in coordination with Quality dept to ensure quality at supplier end itself Show less

• • Aug 2010 - Jul 2012

  Roles & Responsblities.• Responsible for on time material availability• Assembly & Machine shop production scheduling & monitoring on daily basis• Preparing Monthly Production plan and Scheduling• Running & analysis of Capacity Planning• Control of material flow based on MRP• Non-moving parts analysis on weekly basis• Maintained minimum stock for fast moving spares & critical long lead parts• Review Production & customer spares status on weekly basis• Conducting Pre contract meeting with Marketing and R&D• Review of material status for production & dispatch machines on daily basis• Implemented 2 Bin & KANBAN system at stores• Implemented kitting system for issue of parts from stores to assembly by dedicated containers operation wise • Successfully implemented Barcode system for 7000 items.• Efficiently managed the inventory levels for ensuring ready availability of material to meet production and dispatch targets• Monitoring 5S at all stores.• Prepared SOP for functioning of all stores• Developed system to communicate shortage information to SCM & Production dept.• Preparing Budget proposal for forthcoming financial year Show less

• • Apr 2009 - Aug 2010

  Roles & Responsblities.• Effectively implemented ERP system• Preparing Monthly Production plan and Scheduling• Running of MRP system• Capacity planning of foundry based on no. of moulds• Review the Production on daily basis.• Structured the inventory policy and fixed MIN/MAX, EOQ and Safety stock level for each item• Successfully implemented Barcode system for 2800 items.• Maintaining the stock of material without variance by conducting perpetual stock verification Show less

• • Jul 2003 - Mar 2009

  Roles & Responsblities.• Active Participation as core team member in oracle - ASCP Implementation• Running of MRP system as per Sales Forecast & confirmed Orders• Process planning & Routing for all manufactured components.• Time study for inhouse manufactured components and Assy process• Preparing Monthly Production plan and Scheduling• Running & analysis of Capacity Planning• Control of material flow based on MRP• Review the Production on weekly basis.• Conducting Pre contract meeting with Marketing and R&D• Review of material status for production & dispatch machines on daily basis• Structured the inventory policy and fixed MIN/MAX, EOQ and Safety stock level for each item• Efficiently managed the inventory levels for ensuring ready availability of material to meet production and dispatch targets.• Maintaining the stock of material without variance by conducting perpetual stock verification Show less

• • Jan 2002 - Jul 2003

  Roles & Responsblities.• Participation as core team member in oracle - ERP & SAP system Implementation• MRP Planning• Min / Max Qty planning • Rough cut capacity planning (RCCP)• Developed system for Process planning for manufactured parts & Assembly

• • Sep 1997 - Dec 2002

  Roles & Responsibilities• Production planning & scheduling in Machine Shop.• Process Planning & Time Estimation • New Process Development including Fixture and tooling’s in the CNC Machine.• Handling on Cost Reduction Projects. (Setup time Reduction & Cycle Time Reduction)• Resource Development.• Preparation of SOP & Work Instruction • Quality Improvement by Using Probing system• Cycle time reduction by using CBN inserts• Implemented KAIZENs and continuous improvement related to cost, quality, process improvements and house keeping Show less

• • Feb 1987 - Sep 1997

  Roles & Responsibilities• Responsible for planning the production as per orders received from the marketing dept.• Responsible for preparation and establishment of planned and expected production capacity usage through monthly and quarterly plans in order to fulfill sales needs and to maintain most economical capacity usage. • Raise and follow up Purchase Requisitions and Production Orders• Ensure the availability of raw materials and the other resources for the production.• Follow up of material with SCM & Production dept.• Maintaining design outputs (BOM’s & Drawings) and circulating the same to the concerned depts Show less