Experience

YKK India

• 100 - 200 Employee

• Sr. Process Engineer - paint shop

  • Jul 2018 - Present

  Job Purpose To achieving organization target and continuously improving productivity, quality, and all paint related defects by proper approach and set process for eliminating defects and provide accurate measurements to improve efficiency of the final product Key Thrust Areas/ Job Responsibilities:  Handle the Paint shop production of Liquid Spray painting for AL and Cu Alloy metal parts, CED process.  Handle the Trouble shooting of paint defects and processes.  Technical support for problem solving and root cause analysis  Analyze failure, corrective and preventive action to respond to customer internal and external issues  Painting Cost Reduction Projects  Accountable for painting process adherence and required changes for painting which support to continuous improvement in Painting Quality  Responsible for 4M.  Interface with Engineering and operations to ensure transfer to production of new products are in accordance with approved data  Assist Reporting HOD Paint Shop in establishing, implementing and maintaining the quality management system  Responsible for continual improvement activities to enhance the quality system, such as 5S, Kaizen lean methods, etc.  Exposure of TS/ISO/OHSAS SYSTEM.  Develop training to build quality awareness Key Tasks & Activities Frequency  Testing the wet & dry paint films property-Daily  Daily testing , weekly testing, monthly testing (Daily, Weekly, Monthly)  Trial of New Paint & Testing & taking Decisions As & when required  Solving problems related to paint quality if any As & when required  Process Audit & CA,PA-Daily Key Result Areas: PQDCME  Productivity -100% Defect product delivery  Quality -Continuously improvement in Painting quality DOI Values of painted components  Safety- 5 s, Safety Audit  OHASAS -Lab Documents maintenance as per Audit plan, Paint shop audit for adhering process and maintenance system as per OHSAS Show less



Dee Development Engineers Limited

• India
• Mechanical Or Industrial Engineering
• 100 - 200 Employee

• Sr. Process Engineer - paint shop

  • Feb 2013 - Jul 2018

  Job Purpose To achieving organization target and continuously improving productivity, quality, and all paint related defects by proper approach and set process for eliminating defects and provide accurate measurements to improve efficiency of the final product Key Thrust Areas/ Job Responsibilities: • Supervision and monitoring of work force, • Reviewing all QA/QC documents and relevant codes of painting applicable to the projects, • Inspection of Surface preparation and necessary guidance to workforce to meet requirements. • Qualification of sand blasters & painters, • Control & storage of painting / coating consumables, • Calibration & validation blasting and painting equipments, • Checks and records atmospheric conditions prior to starting of painting operations. • Monitoring of coating cycle, DFT, WFT, Adhesion, Holiday test etc. • Inspect, check, and monitor all painting / coating related works and ensure all final products meet in accordance with company procedure, client requirement as per standards • Familiar with different standards like NACE, SSPC, ISO, Other international Standards for painting/coating • Knowledge of different painting methods/ Processes /equipments /Inspection procedures used in heavy engineering industries Key Tasks & Activities Frequency  Testing the wet & dry paint films property-Daily  Daily testing , weekly testing, monthly testing (Daily, Weekly, Monthly)  Trial of New Paint & Testing & taking Decisions As & when required  Solving problems related to paint quality if any As & when required  Process Audit & CA,PA-Daily Key Result Areas: PQDCME  Productivity -100% Defect product delivery  Quality -Continuously improvement in Painting quality DOI Values of painted components  Safety- 5 s, Safety Audit  OHASAS -Lab Documents maintenance as per Audit plan, Paint shop audit for adhering process and maintenance system as per OHSAS Show less



Hema Engineering Industries Limited

• India
• Motor Vehicle Manufacturing
• 300 - 400 Employee

• Process Engineer - paint shop

  • Dec 2009 - Jan 2013

  Job Purpose To achieving organization target and continuously improving productivity, quality, and all paint related defects by proper approach and set process for eliminating defects and provide accurate measurements to improve efficiency of the final product Key Thrust Areas/ Job Responsibilities:  Handle the Paint/chemical testing and dealing with suppliers for establishments.  Technical support to Internal and External customers. For problem solving and root cause analysis  Analyze failure, corrective and preventive action to respond to customer internal and external issues  Painting Cost Reduction Projects  Maintaining Paint Lab overall and processes of the Paint shop  Accountable for painting process adherence and required changes for painting which support to continuous improvement in Painting Quality  Responsible for Paint Lab Maintenance  Interface with Engineering and operations to ensure transfer to production of new products are in accordance with approved data  Assist Reporting HOD Paint Shop in establishing, implementing and maintaining the quality management system  Responsible for continual improvement activities to enhance the quality system, such as 5S, Kaizen lean methods, etc.  Develop training to build quality awareness Key Tasks & Activities: Frequency  Testing the wet & dry paint films property-Daily  Daily testing , weekly testing, monthly testing (Daily, Weekly, Monthly)  Trial of New Paint & Testing & taking Decisions As & when required  Solving problems related to paint quality if any As & when required  Process Audit & CA,PA-Daily Key Result Areas: PQDCME  Productivity -100% Defect product delivery  Quality -Continuously improvement in Painting quality DOI Values of painted components  Safety- 5 s, Safety Audit  OHASAS -Lab Documents maintenance as per Audit plan, Paint shop audit for adhering process and maintenance system as per OHSAS Show less