RAMASWAMY SANTHOSH KUMAR

Maintenance Manager at Ola Electric
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Contact Information
us****@****om
(386) 825-5501
Location
Tamil Nadu, India, IN
Languages
  • Engilish,Hindi,Tamil,Malayalam Professional working proficiency

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Experience

    • India
    • Motor Vehicle Manufacturing
    • 700 & Above Employee
    • Maintenance Manager
      • Dec 2021 - Present

      Working as Maintenance Manager in Ola Electric Pvt ltd Pochampalli.Serving for the new plant set up and implementation of maintenance Management system & Safety of equipments in the plant. Reported by 41 persons. • Successfully implemented the projects of paint shop and its utility system. • Conducting project meeting with suppliers and CFT team for proper trial taking and handing over. • Implementation of equipment management system and spare work out from past experiences. • Working out for the maintenance budget, Capex and OPex. • Identification of critical equipment, critical spares and get finance approval for the purchase of spares. • Establishment of common stores for the all the maintenance departments to access the spares. • Establishment of SAP system for the total maintenance team. • Establishment of 54 weeks Preventive Maintenance plans with necessary resources. • Roll out of preventive and predictive maintenance with necessary tools and special equipment. • Analyzing of breakdown through standard tools and methods. • Implementation of full proof method as per the breakdown analysis. • Actively implementation of TS standards and QMS • Working as a key person for the future expansion projects. • Training and development of subordinates. • Improvement of equipment MTTR & MTBF to the bench mark within 7 months. Show less

  • Icebrerg
    • Chennai, Tamil Nadu
    • Project,Maintenance&Business development Consultant
      • Jul 2019 - Dec 2021

      Worked as a consultant for project management and Business development. Serving for project based organizations by taking projects guiding and implementing their projects from costing to final billing. ICEBERG by marketing and implementing the projects of outlets for Hatsun Agro products (Hatsun daily, Ibaco, Oyalo etc . Sanmina India,Lotte India,Witzenmann.Already 82 projects have taken and successfully handed over to customer. In addition to this project management having the below activities, • Doing the piping projects and fabrication. • Safety and security systems projects (new modifications) • Installation of Equipment. Show less

  • Saravananan Electricals
    • Chennai, Tamil Nadu
    • Vice President Operations and Business development
      • Feb 2019 - Jun 2019

      Heading the position reported by project engineers,marketing engineers, Purchase engineers,Admin incharge. • Successfully implimented the new factory set up of 30000 Sq. feet with new manufacturing concepts(It is a 15 crores investment project). • Approaching the consultants,designers,Architects and new upcoming companies(OEM) for getting the new projects in turnkey basis. • New project marketing and customer service for the completed projects. Heading the position reported by project engineers,marketing engineers, Purchase engineers,Admin incharge. • Successfully implimented the new factory set up of 30000 Sq. feet with new manufacturing concepts(It is a 15 crores investment project). • Approaching the consultants,designers,Architects and new upcoming companies(OEM) for getting the new projects in turnkey basis. • New project marketing and customer service for the completed projects.

  • Bekaert Industries Pvt.Ltd
    • Chennai, Tamil Nadu
    • Engineer Maintenance & Projects
      • Jul 2011 - Apr 2019

      Growth Path: July 2011 to January 2013 Project&Maintenance Engineer, Quality Lab & Lube In charge January 2013 to Dec 2015 Quality Lab & Lube In charge additional responsibility Dec 2015 to April 2019 Purchase, Statutory Legal Compliance & Operation of the plant Key Result Areas: • Leading all the functions (Safety, Quality, Maintenance & Purchase) to achieve the overall business objective of the Bekaert Chennai plant. • To create a safety-oriented culture to achieve our ambition of No-harm to anyone @ Bekaert by reinforcing the safety culture in minds of every employee (Include contract employee), mitigating the risk, Risk assessment of every activity. Strong safety performance with Zero LTA in past 6 years,). • Responsible for Safety Performance of like Yellow card reporting, SHE actions mitigation, Incident rate, Incident investigation, Risk assessment, Gemba walk, Safety commitment and leadership, Compliance to Group SHE Polices and Standards, Safety culture, Safety week celebration, Safety initiatives/improvements etc. • Responsible for Quality Performance like Q card reporting, Quality actions Closure, Customer complaints and analysis, Incident rate, Quality Incident investigation, PEP talks, Compliance to QMS Standards, Trial administration system, Quality culture, Team enthusiasm towards Quality, Quality programs , Quality initiatives/improvements etc. • Responsible for the set-up of quality management system: Worked independently to set up new standards and procedures for all the processes with an aim for ISO/TS 16949 certification. • Collaborating with Design Consultants for designing the Chemical, Mechanical & Adhesion labs for Bekaert Chennai. Responsible for the overall quality starting from sample approval, PPAP submission and in-process quality. Received appreciation award for leading the quality function without any customer complaints for 5 years. • Accountable for the Profit & Loss of the plant. Show less

    • United States
    • Motor Vehicle Manufacturing
    • 700 & Above Employee
    • Team Leader-Maintenance
      • Jul 2004 - Jul 2011

      Headed the maintenance team of technicians,Junior engineers,contract engineers and suppliers with strength of 65+ people for the area of paint shop and utilities. • Executed expansion project of water treatment plant, RO Plant and DM plant. • Worked out for the paint shop expansion to36JPH project. • Have executed the expansion projects of Utilities&paint shop. • Handled plant shutdowns and executed maintenance of the entire paint shop equipments such as oven burners, • over head conveyors, chain conveyors, AHU and ASU. Maintaining the total spares and critical spares for Utility equipments • Supervised and handled training and development of subordinates • Overall in-charge for the paint shop,maintenance of chillers,boilers,ovens, RO Plants,DM plants,STP, ETP&UF system • Implemented ways for reduction of water and power consumption, prepared water balance for the total plant. • Achieved breakdown time reduction by5% from the existing targets. • Performed root cause analysis of major breakdowns and implemented permanent corrective action and horizontal deployment. • Workedout for Zero liquid discharge. • Implimented the maintenance of oil fired,gas fired burners,500cfm air compressors,desigant operated dryers. • Maintenance of oil fired and gas(propane)fired burners for ovens and boilers. • Maintenance of pretreatment process,Electrode deposition process&spray booth. • Maintenance of fireline(springlers,Deluge system),jockey pump,pumping station&verification of fire alarms(TEMS). • Executed the maintenance of hot water generators&boilers. • Implimentation of TPM activities. Having exposure in diesel distribution system and propane(Gas) system Show less

    • India
    • Information Technology & Services
    • 700 & Above Employee
    • Junior Engineer Technical
      • Dec 1996 - Jul 2004

      • Having exposure in maintenance of hydraulic presses & Pneumatics • Executed maintenance of plant and machineries (Utilities) • Prepared layout for new plant projects, executed erection and commissioning of plant and machineries. • Maintenance of rubber mixing plants machines such as mixing mills,Kneaders,extruders,belt conveyors and bucket conveyors. • Having hand on experience in maintenance of retreding machineries and equipments. • Having experience in service and maintenance of segment presses. • Servicing of tyre curing presses,servicing of hydropneumatic cylinders Show less

Education

  • University of Madras
    Bachelor of Business Administration - BBA, Business Administration and Management, General
    2000 - 2003
  • Govt PolyTechnic College, Perinthalmanna
    Diploma of Education, Mechanical Engineering
    1993 - 1996

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