Rahul Kumar
Senior Quality Assurance Engineer at Pix Transmission Limited.- Claim this Profile
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English Professional working proficiency
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Hindi Native or bilingual proficiency
Topline Score
Bio
Credentials
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5S Expert professional
Pix transmission ltdNov, 2022- Nov, 2024 -
VDA + FMEA
Value enablers academyJan, 2020- Nov, 2024 -
Six Sigma Black Belt (CSSBB)
Advance Innovation GroupMar, 2019- Nov, 2024 -
Lean Six Sigma Green Belt
Advance Innovation GroupJan, 2019- Nov, 2024 -
IATF 16949 & ISO 9001 Lead Auditor
Omnex Asia-PacificMay, 2022- Nov, 2024
Experience
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Pix Transmission Limited.
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India
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Appliances, Electrical, and Electronics Manufacturing
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1 - 100 Employee
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Senior Quality Assurance Engineer
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Dec 2019 - Present
•Reporting to company Director, Plant-head and HOD (Quality), Shall actively be handle customer complaint, In-process quality, Final inspection quality, Vendor Quality through Root-Cause analysis & initiating Corrective/Preventive action through the operation •Respond to customer complaints & Warranty field failure analysis through 8D methodology putting in containment actions, RCA, Customer PPM , Monitoring effectiveness &Full analysis, Mistake proofing and implementing… Show more •Reporting to company Director, Plant-head and HOD (Quality), Shall actively be handle customer complaint, In-process quality, Final inspection quality, Vendor Quality through Root-Cause analysis & initiating Corrective/Preventive action through the operation •Respond to customer complaints & Warranty field failure analysis through 8D methodology putting in containment actions, RCA, Customer PPM , Monitoring effectiveness &Full analysis, Mistake proofing and implementing countermeasures •Quality data analysis of customer complaint, internal rejection, product & process audit non-conformance & evaluate risk analysis to established project & improvement plan •Preparing MIS Reports (Daily, Weekly, Monthly Report, NC Report) •Determine process stability and capability studies with knowledge of MSA & SPC should be performed on existing processes as well as new process •Drive in the development of new product & document FMEA, PPAP, control plan, PFD, SIPOC & quality plan •Deliver on continuous improvement programs and projects (Six Sigma, Lean, 7 QC-Tool, Kaizen etc.) •Review Layout, Revalidation & parts inspection for Ex.- Machining, Casting, Rubber & plastic etc. & drafted reports to detail non-conforming material issues •Cross verifies the documents (Setup approval/first piece approval/in process inspection/ final inspection/ dock audit) •Coordinate pre-launch production trial run process monitoring •Conduct Internal Audit & process audit at in-house as well as supplier end as per standard IATF: 16949/ISO: 9001 •Coordinated with quality control staff to complete inspections •Follow quality control standards, methods and procedures to meet compliance requirements •Preparation of SOP & Work instruction, one point lesson, Train the floor team, & ensure standards must be followed •Preparing Supplier rejection summary according to Supplier wise •Implement & maintain lean technique 5’S, Kaizen, Work safety in shop floor Show less •Reporting to company Director, Plant-head and HOD (Quality), Shall actively be handle customer complaint, In-process quality, Final inspection quality, Vendor Quality through Root-Cause analysis & initiating Corrective/Preventive action through the operation •Respond to customer complaints & Warranty field failure analysis through 8D methodology putting in containment actions, RCA, Customer PPM , Monitoring effectiveness &Full analysis, Mistake proofing and implementing… Show more •Reporting to company Director, Plant-head and HOD (Quality), Shall actively be handle customer complaint, In-process quality, Final inspection quality, Vendor Quality through Root-Cause analysis & initiating Corrective/Preventive action through the operation •Respond to customer complaints & Warranty field failure analysis through 8D methodology putting in containment actions, RCA, Customer PPM , Monitoring effectiveness &Full analysis, Mistake proofing and implementing countermeasures •Quality data analysis of customer complaint, internal rejection, product & process audit non-conformance & evaluate risk analysis to established project & improvement plan •Preparing MIS Reports (Daily, Weekly, Monthly Report, NC Report) •Determine process stability and capability studies with knowledge of MSA & SPC should be performed on existing processes as well as new process •Drive in the development of new product & document FMEA, PPAP, control plan, PFD, SIPOC & quality plan •Deliver on continuous improvement programs and projects (Six Sigma, Lean, 7 QC-Tool, Kaizen etc.) •Review Layout, Revalidation & parts inspection for Ex.- Machining, Casting, Rubber & plastic etc. & drafted reports to detail non-conforming material issues •Cross verifies the documents (Setup approval/first piece approval/in process inspection/ final inspection/ dock audit) •Coordinate pre-launch production trial run process monitoring •Conduct Internal Audit & process audit at in-house as well as supplier end as per standard IATF: 16949/ISO: 9001 •Coordinated with quality control staff to complete inspections •Follow quality control standards, methods and procedures to meet compliance requirements •Preparation of SOP & Work instruction, one point lesson, Train the floor team, & ensure standards must be followed •Preparing Supplier rejection summary according to Supplier wise •Implement & maintain lean technique 5’S, Kaizen, Work safety in shop floor Show less
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Spack automotive pvt. ltd
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Greater Noida, India
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Quality Assurance Engineer
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Apr 2018 - Dec 2019
•Responsible for the functions to maintain Incoming Quality, In-process quality (Press Shop, Weld Shop, Paint Shop & Assembly Shop) & Final inspection quality as per the decided standard by organization •Applied Pareto Charts, SPC, 5W2H, Ishikawa & Scatter diagram for data analysis and problem solving •Preparing Layout Inspection Report of Machining/Casting/Sheet Metal/Plastic Components of New Developing Component •Investigate & reports of Customer return parts, defective, damaged or… Show more •Responsible for the functions to maintain Incoming Quality, In-process quality (Press Shop, Weld Shop, Paint Shop & Assembly Shop) & Final inspection quality as per the decided standard by organization •Applied Pareto Charts, SPC, 5W2H, Ishikawa & Scatter diagram for data analysis and problem solving •Preparing Layout Inspection Report of Machining/Casting/Sheet Metal/Plastic Components of New Developing Component •Investigate & reports of Customer return parts, defective, damaged or manufacturing parts, assemblies, equipment's or systems to determine nature & scope of problem that the customer is experiencing •Participate in the development of new product & document PPAP, Control Plan, PFD & PFMEA •Preparing SOP, Work instruction, OPL & Kaizen for different-different process •Preparing MIS reports & NCR record •Lead Lean Six Sigma Project to reduce lead time of entire process from raw material to finished good delivery by application of DMAIC & VSM approach •To maintain 5 ’S’ activities •Employed measurement equipment including Vernier Caliper, Micrometer, Profile Projector & CMM etc. to analyze & collect quality data Show less •Responsible for the functions to maintain Incoming Quality, In-process quality (Press Shop, Weld Shop, Paint Shop & Assembly Shop) & Final inspection quality as per the decided standard by organization •Applied Pareto Charts, SPC, 5W2H, Ishikawa & Scatter diagram for data analysis and problem solving •Preparing Layout Inspection Report of Machining/Casting/Sheet Metal/Plastic Components of New Developing Component •Investigate & reports of Customer return parts, defective, damaged or… Show more •Responsible for the functions to maintain Incoming Quality, In-process quality (Press Shop, Weld Shop, Paint Shop & Assembly Shop) & Final inspection quality as per the decided standard by organization •Applied Pareto Charts, SPC, 5W2H, Ishikawa & Scatter diagram for data analysis and problem solving •Preparing Layout Inspection Report of Machining/Casting/Sheet Metal/Plastic Components of New Developing Component •Investigate & reports of Customer return parts, defective, damaged or manufacturing parts, assemblies, equipment's or systems to determine nature & scope of problem that the customer is experiencing •Participate in the development of new product & document PPAP, Control Plan, PFD & PFMEA •Preparing SOP, Work instruction, OPL & Kaizen for different-different process •Preparing MIS reports & NCR record •Lead Lean Six Sigma Project to reduce lead time of entire process from raw material to finished good delivery by application of DMAIC & VSM approach •To maintain 5 ’S’ activities •Employed measurement equipment including Vernier Caliper, Micrometer, Profile Projector & CMM etc. to analyze & collect quality data Show less
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Amtek Auto Limited
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India
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Motor Vehicle Manufacturing
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500 - 600 Employee
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Quality Engineer
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Aug 2013 - Mar 2018
•Responsible for the functions to maintain Incoming Quality, In-process quality, Final inspection and Finished Good Quality as per the decided standard by organization •To ensure first time right Sample during New Product Development of Casting & Machining Component •Perform SPC & MSA studies to improve quality output and ensure adherence to customer satisfaction •Applied Pareto charts & Ishikawa for data analysis, problem solving & reduce in-house rejection •Preparing Layout… Show more •Responsible for the functions to maintain Incoming Quality, In-process quality, Final inspection and Finished Good Quality as per the decided standard by organization •To ensure first time right Sample during New Product Development of Casting & Machining Component •Perform SPC & MSA studies to improve quality output and ensure adherence to customer satisfaction •Applied Pareto charts & Ishikawa for data analysis, problem solving & reduce in-house rejection •Preparing Layout Inspection Report •Supervise product audit and dock audit •Give first – off approval for New Setting on machine as per Control Plan and records preparations •Red Bin analysis on daily basis with CFT •Conduct Internal Audit & Manufacturing process audit as per plan & preparing NCR record •Preparing SOP, WI, One point lesson for different process •To maintain 5 ’S’ activities •Employed measurement equipment including Vernier Caliper, Micro Meter, Bore Gauge, Hardness Tester, Profile Projector, CMM and Roughness tester etc to analyze & collect quality data Show less •Responsible for the functions to maintain Incoming Quality, In-process quality, Final inspection and Finished Good Quality as per the decided standard by organization •To ensure first time right Sample during New Product Development of Casting & Machining Component •Perform SPC & MSA studies to improve quality output and ensure adherence to customer satisfaction •Applied Pareto charts & Ishikawa for data analysis, problem solving & reduce in-house rejection •Preparing Layout… Show more •Responsible for the functions to maintain Incoming Quality, In-process quality, Final inspection and Finished Good Quality as per the decided standard by organization •To ensure first time right Sample during New Product Development of Casting & Machining Component •Perform SPC & MSA studies to improve quality output and ensure adherence to customer satisfaction •Applied Pareto charts & Ishikawa for data analysis, problem solving & reduce in-house rejection •Preparing Layout Inspection Report •Supervise product audit and dock audit •Give first – off approval for New Setting on machine as per Control Plan and records preparations •Red Bin analysis on daily basis with CFT •Conduct Internal Audit & Manufacturing process audit as per plan & preparing NCR record •Preparing SOP, WI, One point lesson for different process •To maintain 5 ’S’ activities •Employed measurement equipment including Vernier Caliper, Micro Meter, Bore Gauge, Hardness Tester, Profile Projector, CMM and Roughness tester etc to analyze & collect quality data Show less
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Education
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2009 - 2013
Punjab Technical University
Bachelor of Technology (B.Tech.), Mechanical Engineering
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