Rahul Bondalapati Budha Siva Sai

Automation Engineer at 4D Systems
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Contact Information
Location
Houghton, Michigan, United States, US

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Credentials

  • IR vision
    FANUC America Corporation
    Jan, 2022
    - Sep, 2024
  • Handling Tool Operation and Programing
    FANUC America Corporation
    Dec, 2021
    - Sep, 2024

Experience

    • Australia
    • Appliances, Electrical, and Electronics Manufacturing
    • 1 - 100 Employee
    • Automation Engineer
      • Jun 2023 - Present
    • United States
    • Higher Education
    • 700 & Above Employee
    • CTE Mechatronics intructor
      • Sep 2022 - Apr 2023

      • Worked as an instructor for a Class of 10 Undergraduate and high school students, to help them develop their career skills and taught courses like NX Cad, hydraulics and pneumatics, machine work, and basic mechanical measurements. • As of now 4 out of 10 students decided to pursue their undergraduate degree at our university. • Worked as an instructor for a Class of 10 Undergraduate and high school students, to help them develop their career skills and taught courses like NX Cad, hydraulics and pneumatics, machine work, and basic mechanical measurements. • As of now 4 out of 10 students decided to pursue their undergraduate degree at our university.

    • Product Engineer
      • Oct 2019 - Jun 2021

      • Designed and Installed automation environment in the plat and developed functional design of PLC and HMI. • Used Hitachi PLC (EH-150 series), connected it using RS 232C and programed it using Codesys to automate the process of Hydraulic press and segregation of battery casings. • Compensated up to $15000 monthly by implementing automation to reduce manufacturing time, electricity, and labor cost. • Designed and Installed automation environment in the plat and developed functional design of PLC and HMI. • Used Hitachi PLC (EH-150 series), connected it using RS 232C and programed it using Codesys to automate the process of Hydraulic press and segregation of battery casings. • Compensated up to $15000 monthly by implementing automation to reduce manufacturing time, electricity, and labor cost.

    • Manufacturing Intern
      • Sep 2019 - Oct 2019

      • learned to handle heavy machinery • Learned various manufacturing techniques • Maximized productivity by analyzing protocols and identifying areas for improvement. • Achieved management recognition by designing and implementing special projects during the internship. • learned to handle heavy machinery • Learned various manufacturing techniques • Maximized productivity by analyzing protocols and identifying areas for improvement. • Achieved management recognition by designing and implementing special projects during the internship.

    • India
    • Railroad Equipment Manufacturing
    • 200 - 300 Employee
    • Manufacturing Intern
      • May 2017 - Jun 2017

      • Learned various manufacturing techniques • Learned designing and manufacturing of rail coaches • This was my first industrial experience intern • Learned various manufacturing techniques • Learned designing and manufacturing of rail coaches • This was my first industrial experience intern

    • United States
    • IT Services and IT Consulting
    • 700 & Above Employee
    • Design and costing intern
      • Dec 2016 - Jan 2017

      • Gained knowledge about designing, should costing, and analysis of design of manufacturing elements. • Worked on a project based on Hyundai. Created the sheet metal models of the car door in NX CAD and arranged them in an efficient order to compensate for the loss of use of excess sheet metal during production, which accounted for up to 60% of the wastage. • Determined the costs of manufacturing it and tried to reduce it and had an efficiency of up to 80% in cost cutting. • Gained knowledge about designing, should costing, and analysis of design of manufacturing elements. • Worked on a project based on Hyundai. Created the sheet metal models of the car door in NX CAD and arranged them in an efficient order to compensate for the loss of use of excess sheet metal during production, which accounted for up to 60% of the wastage. • Determined the costs of manufacturing it and tried to reduce it and had an efficiency of up to 80% in cost cutting.

Education

  • Michigan Technological University
    Master's degree, Mechatronics, Robotics, and Automation Engineering
    2021 - 2023
  • Sathyabama Institute of Science & Technology, Chennai
    Bachelor of Engineering - BE, Mechanical Engineering
    2015 - 2019

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