Raghav Mallavarapu

Technical Program Lead (New Product Launch , Assembly Operations) at FOREMAN TOOL & MOLD CORP
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Contact Information
us****@****om
(386) 825-5501
Location
Greater Chicago Area
Languages
  • English Professional working proficiency
  • Hindi Professional working proficiency
  • Telugu Native or bilingual proficiency
  • Tamil Elementary proficiency

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Credentials

  • MicroMasters in Supply Chain Management
    MIT Center for Transportation & Logistics
    May, 2022
    - Oct, 2024
  • edX Verified Certificate for Supply Chain Technology and Systems
    MIT Center for Transportation & Logistics
    Oct, 2021
    - Oct, 2024
  • edX Verified Certificate for Supply Chain Dynamics
    MIT Center for Transportation & Logistics
    Jul, 2021
    - Oct, 2024
  • edX Verified Certificate for Supply Chain Design
    MIT Center for Transportation & Logistics
    Apr, 2021
    - Oct, 2024
  • edX Verified Certificate for Supply Chain Fundamentals
    MIT Center for Transportation & Logistics
    Dec, 2020
    - Oct, 2024
  • edX Verified Certificate for Supply Chain Analytics
    MIT Center for Transportation & Logistics
    Nov, 2020
    - Oct, 2024
  • Design Thinking - Innovation of Product and Services
    MIT Sloan School of Management
    Nov, 2017
    - Oct, 2024
  • Machine Learning
    Coursera
    Apr, 2017
    - Oct, 2024
  • Catia and ANSYS
    Central Institue Of Tool Design India
    Jul, 2013
    - Oct, 2024
  • Graduate Academic Certificate in Energy
    University of North Texas
    Aug, 2015
    - Oct, 2024

Experience

    • United States
    • Plastics Manufacturing
    • 1 - 100 Employee
    • Technical Program Lead (New Product Launch , Assembly Operations)
      • Jan 2021 - Present

    • Mechanical Project Engineer
      • Jul 2019 - Dec 2020

    • Manufacturing Engineer
      • Jul 2018 - Jun 2019

    • Mechanical System Engineer
      • Sep 2017 - Jul 2018

      •Designed test systems and sequence of operations. •Documented process operations and test procedures. •Performed technical interchange, knowledge transfer for processes & application of products to system design. •Chaired design review meetings; presented product detail reports and evaluation summaries to off-shore clients. • Worked on developing best practices to enhance the process capabilities maintaining quality standards. •Assisted design team in cost estimation and drafted design functional capacity assessment reports. •Performed Root cause analysis (RCCA), to identify defects; propose evaluate and implement viable corrective actions. Show less

    • United States
    • Higher Education
    • 700 & Above Employee
    • Graduate Research Teaching Assistant
      • Aug 2016 - May 2017

      •Worked with Dr. Weihuan Zhao on developing alternative heat dissipation methods to enhance the life cycle efficiency of battery operated vehicles. •Worked with Dr. Tae-Youl Choi on devising mechanism to adopt Low Level Laser Therapy (LLLT) to cure Traumatic Brain Injuries (TBI). •Worked with Dr. Weihuan Zhao on developing alternative heat dissipation methods to enhance the life cycle efficiency of battery operated vehicles. •Worked with Dr. Tae-Youl Choi on devising mechanism to adopt Low Level Laser Therapy (LLLT) to cure Traumatic Brain Injuries (TBI).

    • Manufacturing Assistant
      • Dec 2015 - May 2016

      • Designed and developed prototype for visual arts projects using adobe suite and solidworks. • Performed form fit functionality studies ensuring the product meets customer requirements. • Analyzed and planned work force utilization, space requirements & design layout of equipment for maximum efficiency. • Prepared cost estimates for the products and services based upon routing, set up times, tooling requirements, machining hours and required material quality outputs. • Trained students on laser cutting and machining operations and safety protocols. • Validated the product quality across different printer materials, process time and cost estimates. • Ensured compliance with specifications using 3-D printers and laser cutting machines for student projects. Show less

    • United States
    • Education Management
    • 1 - 100 Employee
    • Product Development Engineer -Co-Op
      • Jan 2015 - May 2015

      • Designed an assistive medical device to cater to patients with LLD’s consulting orthopedic surgeons. •Contributed to the development of conceptual medical apparatus design for individuals with deficient neuro-muscular function, gait disorders, and lower-limb disorders. •Researched and procured the electro-mechanical actuators to assist the lift mechanism of human lower limb. •Worked cross functionally with core R&D, fabrication and quality team to assess the design and ensure manufacturability of components. •Conducted technical reviews with the R&D team and orthopedic surgeons to evaluate the design parameters and consideration in compliance with FDA guidelines and regulations. •The working principle of human gait cycle reflected on the design functionality under operational conditions across varying age group following FDA guidelines and doctoral suggestions. Show less

    • Design Engineer (Project Lead)
      • Jan 2014 - Nov 2014

      • Worked with the design team developing new roll cage; reduced weight 30% from the previous design. • Designed 3D sub-assemblies in solidWorks, reviewed designs for manufacturability, provided material specifications, production support. Developed assembly process parameters for pilot production. • Performed static and dynamic analysis on assembly parts and stress analysis on roll cage using Ansys. • Involved with project core team in PFMEA, DFMEA, finalizing CTQ specifications for the product and assuring they are successfully met with the manufactured product. • Collaborated with external suppliers/contractors for materials, resources, procurement and authored product design verification strategies, documented reports in accordance with design control requirements. Show less

    • India
    • Higher Education
    • 700 & Above Employee
    • Research Intern
      • May 2014 - Jul 2014

      •In view of potential applications of gasification, the primary objective of this work was to investigate the inlet flow characteristics in an en-trained flow coal gasifier and to enhance the gasification performance as a part of research work at IIT Madras. •A turbulence model of the gasifier design was developed, and inlet flow fields of coal and oxygen were analyzed through the isothermal contour plots. •Thermal Analysis through CFD modelling was performed in ANSYS fluent and the carbon conversion and coal gas efficiency were improved by 5%. Show less

    • Project Design Engineer
      • Nov 2011 - Oct 2012

      •Designed and fabricated an ergonomically stable trike that accelerates thru electrical control kit. •Embarked upon the idea of fuel conservation using electric power train. •Contributed to the design and development of a robust electric powered trike for ware house utility. •Developed preliminary sketches for the product on Catia; performed mechanical analysis on Ansys suite, also worked towards developing the electrical control unit for the power train. •Worked cross-functionally with design team, procurement and fabrication team maintaining B.O.M. •Resolved quality issues by identifying problems, examining solution options, implementing action plans, and providing resources. •Consolidated test data to support part assemblies; investigations of product inconsistencies and developing PFMEA and control plans to ensure the design compliance. •Worked with suppliers to validate designs for functional performance, manufacturing feasibility and quality. •Documented design summaries, manufacturing procedures, cost estimation and business model reports. Show less

Education

  • MIT Center for Transportation & Logistics
    MITx Micromasters Program
  • University of North Texas
    Master's degree
    2015 - 2017
  • University of North Texas
    Graduate Academic Certificate
    2015 - 2017
  • Jawaharlal Nehru Technological University
    Bachelor's degree
    2011 - 2015

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