Plant Head

• Nov 2019 - Present

Plant Head

• Nov 2019 - Present

 Responsible for overall production & quality function in all 6 plants comprising of supplier quality, process quality, final quality and customer support. Headed quality concerns meeting and Monitoring incoming, In-process & Final Inspection activities. Successfully developed strategies to improve quality and productivity. Handling ISO Certification Audit, Surveillance Audit, Ethical Audit, Customer Audit, etc. Closing the audit non conformities and submitting the action plan with evidences to external auditor. Scheduling & conducting Internal Audits, process & product Audits. Scheduling and conducting MRM, preparing minutes and circulating to all departments. Conducting training as per plan on FMEA, Control Plan, APQP, Problem solving, 8D, MSA, SPC, PPAP, 7 QC tools, 5'S, Kaizen, ISO, EMS, OHSAS, etc. Preparing various policies, procedures work instructions and communicating to all employees. Monthly Monitoring of IMS Objectives data for all departments. Review agreements and declaration of customer and submission. Preparing Business Plan and approval from Management. Review of Customer Specific Requirements. Preparing presentation for customers. Standardized the various formats across organization to improve the system & communication. Handling Human Resource and Admin related activities like Training, Attendance, Leaves, Recruitment, Mockdrill, etc. Implementing HR policies and procedure across all plants. Show less

Plant Head

• Nov 2019 - Present

Plant Head

• Nov 2016 - Oct 2019

 Successfully developed strategies to improve quality and productivity.  Monitored daily production and supervision of production processes.  Scheduled regular team meetings to discuss Production figures, improvements, maintenance, dispatches, etc.  Responsible for overall quality function in all 8 plants comprising of supplier quality, process quality, final quality and customer support.  Headed quality concerns meeting.  Conducted daily meeting with other departments (Production, Maintenance, Planning, Sales).  Successfully handled customer complaints and timely submission of CAPA.  Presented performance of QA team in weekly MRM.  Participated in the teams for APQP, PPAP, FMEA, SPC, MSA.  Received hands on experience in quality tools and technics like problem solving, 7 QC tools, Six Sigma and 5S. Show less

Deputy Manager - QA

• Sep 2012 - Feb 2016

 Successfully conducted supplier evaluation audits.  Planned and made the visits of TPI like IRS, QAE (WE), CQAE, BEL, NPCIL QS surveyors.  Obtained shipping release notes of items from TPI.  Conducted regular visits at supplier end for stage wise inspection & witnessing the processes as per QAP.  Maintained project wise documentation adequacy and compliance.  Responsible for QAP's and PDI approval for new parts.  Responsible for PPAP approval of new parts, PPM Reduction at Receipt QA, supplier up gradation, Quality improvement / cost reduction project.  Involved in Action Planning. Show less

Executive- QA

• Apr 2011 - Sep 2012

Responsible for preparation and implementation of quality plan, process flow, FMEA, control plan and SOP. Analysed of cost of poor quality, rework, rejection & customer return parts. Successfully handled customer complaints and timely submission of CAPA, Poka -Yoke on assembly welding fixtures and press parts tools, MSA and SPC study. Presented performance of QA team in monthly MRM. Conducted process & product Audits. Headed quality concerns meeting. Managed customer audits and visits. Show less

Senior Executive - QA

• Jul 2005 - Apr 2011

Responsible for PPAP checking & approval of vendor parts. Involved in Supplier Audits (Focus area : Improve Quality, Process Improvements, Increase productivity, Poka -Yoke implementation, Cost Saving ) Carried out activities as per plan e.g. Instrument & Gauges Calibration, Salt Spray test, Material test, Components Layout Inspection. Conducted Inter-departmental Audits. Handled customer complaints and taking CAPA. Successfully monitored suppliers PPM and given feedback to suppliers for improvements. Monitored incoming, In process & Final Inspection activities. Conducted regular spot weld- Nugget Test/ Chisel Test/ Tear down test. Conducted process and product audit as per plan. Coordinated with shop engineers for resolving quality issues. Show less