Prasun Banerjee

Plant Head at Accord Autocomp Pvt Ltd
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Contact Information
us****@****om
(386) 825-5501
Location
Hosur, Tamil Nadu, India, IN

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Experience

    • India
    • Motor Vehicle Parts Manufacturing
    • 1 - 100 Employee
    • Plant Head
      • Jun 2023 - Present

      Accord Autocomp Pvt Ltd - Hosur Plant Operations. Accord Autocomp Pvt Ltd - Hosur Plant Operations.

    • Mali
    • Civil Engineering
    • DGM - Press/Weld & Tool Room Head
      • Jun 2022 - Jan 2023

      Manufacturing Skills in Stamping Technology, Tool & Die Maintenance, Welding Operations in Automobile Industry. Lean Manufacturing, Skill training of New Members, Product Quality Standards, Cost Control & Execution, Kaizen Implementation & Support. Team Leadership & Operations managememt. New Product Development execution. Manufacturing Skills in Stamping Technology, Tool & Die Maintenance, Welding Operations in Automobile Industry. Lean Manufacturing, Skill training of New Members, Product Quality Standards, Cost Control & Execution, Kaizen Implementation & Support. Team Leadership & Operations managememt. New Product Development execution.

    • Senior Manager - Stamping & Welding Shop
      • Sep 2017 - May 2022

      Manufacturing operations, Production planning & controlling, Tool room, Product development, Maintenance of Jigs & Fixtures, Supply Chain Control, Process improvement, Quality assurance and Manpower management in Press & Body Shop Manufacturing process. Having good exposure of working in Greenfield project of Car Manufacturing Plant. Received various appreciations for Maintaining Safety, enhancing productivity, preventing failure, improve process setup, Quality Assurance & Improve Budgetary Cost Control. Expertise of applying quality tools like TPM, Kaizen, 5S and Lean Manufacturing. Exposure in Automobile Sector with various products in Sheet Metal, Tools & Dies & Robotic Applications. Possess Leadership and Managerial skills in Press & Body Shop Operations. Strong interpersonal, communication and negotiation skills to build. Hands on experience to handle ER to resolve any IR issues on shop floor. Show less

    • United States
    • Motor Vehicle Manufacturing
    • 700 & Above Employee
    • Manager Manufacturing - Stamping Shop
      • Mar 2012 - Aug 2017

      Established New Press Shop of Tandem line of 5250 Ton Capacity. Greenfield Project of new Lines. Production Planning & Process control of Press Shop. Budget analysis, GM-GMS coordinator in Press Shop. Maintaining best quality standards of vehicles to ensure customer satisfaction. Kaizen related developments & training of new joinees in shop floor. Directing entire production and manufacturing process including managing monthly production targets of Quality, Safety & Documentation in concurrence with Production Plans. Supervising production activities involving working out various requirements & monitoring overall for ensuring timely completion. Ensuring safe working environment & secure by capturing near misses and unsafe condition, leading with zero reportable, non-reportable accidents & zero first aid cases. Mentoring the production at sites; managing cost control within budget, planning for cash flow, and so on ensuring adherence to the various quality measures like ISO by maintenance of appropriate requisite documentation and records. Created a roadmap with timelines milestones for achieving production excellence of the shop. To develop and implement procedures and control systems that enhances operator and equipment performance. Responsible for estimation and resources approval based on short/ long term budgets plans. Show less

    • India
    • Motor Vehicle Manufacturing
    • 700 & Above Employee
    • Senior Engineer - Stamping Shop
      • Oct 2005 - Mar 2012

      Managing the Production & Quality of all Sheet metal components of Maruti Suzuki Vehicles. Managing & controlling Quality Improvements & vendor Development in Passenger vehicles. Training of all one-point lessons to sub-ordinates & feedback with proper solutions intimation in shop floor. Working as a Shift In charge in shop floor & responsible of one shift of production. Effective resource planning for optimizing man & machines utilization. Executing cost saving techniques/ measures and modifications to achieve substantial reduction in waste and work within the budget. Zero accident by making and strengthening in compliance of safety rules. Planning and execution of effective health and safety measure to ensure safe work environment. Press machine efficiency improvement by 2.5% from 75% (FY 09-10) to 77.5% (FY 10-11). Develop and deploy skill matrix for capability development. Direct and implement quality systems strategies to produce good Quality Cars to Customers. Production of Outer Skin Panels in Automated Tandem Line of 5250 Ton & responsible of Press Shop. Show less

    • India
    • Motor Vehicle Manufacturing
    • 1 - 100 Employee
    • Production Supervisor - Press & Assembly
      • Apr 2001 - Sep 2005

      To ensure smooth operations & pleasant working conditions to achieve production Targets. Ensure the safety of operators and all utilities/ Machines Make the production order as per production plan and confirmation. Verification of checklist being updated by M/C supervisor SMED, KAIZEN implementation. Verification of material handling, Scrap removal & Die cleaning. Review online Quality status & corrective action accordingly. Monitoring adherence to quality standards and maintaining the relevant documents. Root Cause analysis for non-conformities and implementation of corrective & preventive action. Rectification of tool problems during the production to provide the on-job training to the operators. Working deals with production of automobile sheet Metal components of TATA MOTORS vehicles. Trucks of 1210Tc, 2516 models. Production of Vehicles & Supervising machines like 1200Ton Mechanical Press,1000Ton Hydraulic Press,800Ton mechanical Press,500Ton Hydraulic Press etc. Show less

    • India
    • 1 - 100 Employee
    • Trainee Assistant
      • Feb 2001 - Apr 2001

      Deals with Production scheduling of EOT Cranes fabrication job. Coordinating transfer of significant new products from design to production stage. Preparing documents such as, Control Plan, Process Flow Charts, Process Drawings. Responsibility for troubleshooting of all kind of problems that are generally or eventually comes on part. Deals with Production scheduling of EOT Cranes fabrication job. Coordinating transfer of significant new products from design to production stage. Preparing documents such as, Control Plan, Process Flow Charts, Process Drawings. Responsibility for troubleshooting of all kind of problems that are generally or eventually comes on part.

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