Quality Assurance Inspector

• Aug 2022 - Present

• Utilized various tools, such as micrometers, callipers, and gauges, to measure and inspect mechanical components and conducted visual inspections of parts to identify defects and non-conformances. • Inspected plastic molded parts manufactured at Injection Technologies Inc. for errors in new launch trial runs and provided recommendations to production teams. • Inspected the quality of seat lumbar components produced in Leggett & Platt Automotive based on GP12 Early Production Containment procedure. • Inspected automobile spoilers, grilles, and bumpers manufactured at PLASMAN for defects in class A, B, and C surfaces and performed SPC to ensure compliance with customer requirements. • Performed CS1 & CS2 level inspections on components like engine front covers, camshafts, pulleys, etc. for suppliers of Tier 1 and Tier 2 automotive companies. • Created reports and presentations to communicate findings and recommendations to the management. Show less

Production Associate

• Mar 2022 - Aug 2022

• Welded and fabricated metal structures using MIG welding techniques. • Worked in a fast paced environment and made sure that the production schedules and deadlines are met. • Operated various machines, such as bending machines, saws, grinders, and drill presses, to prepare materials for fabrication. • Inspected quality of the welds and measured critical dimensions to ensure compliance with specifications. • Welded and fabricated metal structures using MIG welding techniques. • Worked in a fast paced environment and made sure that the production schedules and deadlines are met. • Operated various machines, such as bending machines, saws, grinders, and drill presses, to prepare materials for fabrication. • Inspected quality of the welds and measured critical dimensions to ensure compliance with specifications.

Sourcing & Quality Assurance Engineer

• Oct 2020 - Oct 2021

• Worked in localizing the Ring Main Unit (RMU) and Bussmann Fuse, correlating with NPD and Quality department. • Read and interpreted 2D and 3D CAD models to communicate the designs to the vendors for manufacturing. • Conducted cost analysis and negotiated with suppliers to source the most cost-effective materials and components involving sheet metal fabrication, injection molding, stamping, and machining operations. • Worked closely with the NPD team to prioritize and execute projects effectively and supported in VA/VE, Gate reviews & CSR for product launch. • Managed the entire procurement process, including identifying suppliers, sending RFQs, validating quotations, getting samples, placing orders, and managing deliveries by coordinating with cross-functional teams. • Developed and maintained strong relationships with suppliers, including regular communication and site visits. • Maintained up-to-date knowledge of raw material prices and other market trends related to manufacturing. • Utilized SAP for creating info records, updating prices, issuing POs (CapEx), checking inventory, etc. • Conducted quality control checks on incoming materials and CTQ components and coordinated with the suppliers for root cause analysis, PPAP, APQP, and PSO activities. Show less

Design Engineer

• Jul 2019 - Aug 2020

• Led the product design of a Laser guiding machine and supported in the design and development of an RFID loading machine and other SPMs for clients in the automotive industry. • Created design concepts and developed CAD models & drawings (using NX) involving sheet metals and machined components ensuring cost-effectiveness, manufacturability, and reliability to reduce COPQ. • Selected standard components (bearings, sensors, ball screws, fasteners, motors, etc.) based on requirements. • Successfully achieved more travel of ball screws by changing them from single start to multi-start thus decreasing the overall effort by the motor. • Generated BOM and created supporting documents for the designs, like DFMEA, DVP&R and SOPs. • Improved DFM/A on subassemblies, reducing BOM costs by 25%. • Oversaw complete product data management by organizing and documenting necessary designs, design change notices (ECNs) and product verifications. • Prepared 2D drawings according to ASME Y14.5 & verified the dimensions using tolerance stack up analysis. • Ensured correct execution of design in the shop floor by supporting all stages of product development. Show less

Intern

• Feb 2019 - Feb 2019

Inplant trainee

• Jun 2018 - Jun 2018

Intern

• Nov 2017 - Nov 2017

Intern

• Jun 2017 - Jun 2017