Structural Composite Manufacturing Engineer

• May 2021 - Present

Senior Design and Methods Engineer (Composite dept)

• Aug 2016 - May 2021

Project initiation, planning, Execution, Controlling and Closing, passing information to all the internal stake holders and project kick-off • Selection of the Raw material and Preparation of BOM. • Composite layup sequence designing with analysis team. Experience in design of FRP components (Monolithic & sandwich structures) • Knowledge in LAP programming and Working • Good understanding of GD&T and Tolerance. • Good knowledge in API laser Tracking operation and inspection • Experience in CATIA V5 Part Design, Assembly, Surface Modelling and Composite design module. • Drill jigs, laser cutting fixture, CNC machining fixture, trimming fixture, Assembly Jig and fixture • Design and development of the product from metal to composite. • Conducting Brain storming session for the new challenges. • Conducting root cause analysis meeting to resolve problems. • Conduction feasibility study on the scaled down model. • Evaluate material properties by conducting destructive test namely Tensile test, Compression test • Creating Standard Operating procedure for manufacturing the parts covering the key parameters and the special requirements like the Condition of supply and the secondary bonding. • Conducting thermal survey of tools for Autoclave and Oven curing. • Document responsibility for Manufacturing drawings, Manufacturing Work Instruction, Routing Sheet, Specifications, Standard operating procedures, Material definitions, Bill of materials and special Process Instruction • Understanding key processes and incorporating process planning changes based on best practices. • Promote standardized way of working across sites by documenting and propagating best practices. (Worked in various projects in above mentioned companies which include manufacturing of aeronautical parts, designing & product development. Hands on experience in various projects undergone in company). Show less

Diploma Engineer trainee

• Sep 2012 - Nov 2013

• Production planning according to available resources, machine loading plans, Process planning, and cycle time reduction. • Experience in LAY Up open and closed mould design & molding department • Completely able to operate and analyse the CNC 5 Axis (milling) Machine with self- inspection. • Manual programming (2D) to read and program to be made for requirements. • Man power allocation, Shift activity monitoring and report making. • Tool planning, readiness of tools prior to loading on machine, suitable tool selection, tool life monitoring, breakage analysis and tool breakage reduction. • SAP knowledge for internal Product Tracking. • Assisted in checking of part number and serial number of individual components, ensuring the process carried with respect to hours done. • Assisted in identifying the defects like dent, cracks, delimitation and etc.., on parts from the pervious process. • For one month worked in the Layup process (Open mould) • Exposure with Filament wind Show less