Pramesh Soni

Deputy Manager in Production at Sigma Engineered Solutions
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Contact Information
us****@****om
(386) 825-5501
Location
Kota, Rajasthan, India, IN
Languages
  • English Full professional proficiency
  • Hindi Full professional proficiency
  • Gujarati Native or bilingual proficiency
  • German Limited working proficiency
Skills

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Credentials

  • Becoming a Six Sigma Green Belt
    LinkedIn
    Feb, 2022
    - Nov, 2024
  • Change Management Foundations
    LinkedIn
    Feb, 2022
    - Nov, 2024
  • Driving Measurable, Sustainable Change
    LinkedIn
    Feb, 2022
    - Nov, 2024
  • Gemba Kaizen: A Commonsense Approach to Continuous Improvement (Blinkist Summary)
    LinkedIn
    Feb, 2022
    - Nov, 2024
  • Leading Productive Meetings
    LinkedIn
    Feb, 2022
    - Nov, 2024
  • Lean Six Sigma Yellow Belt (ICYB)
    6sigmastudy - The global certification body for six sigma certifications
    Feb, 2022
    - Nov, 2024
  • Lean Six Sigma: Analyze, Improve, and Control Tools
    LinkedIn
    Feb, 2022
    - Nov, 2024
  • Lean Six Sigma: Define and Measure Tools
    LinkedIn
    Feb, 2022
    - Nov, 2024
  • Learning Minitab
    LinkedIn
    Feb, 2022
    - Nov, 2024
  • Operational Excellence Foundations
    LinkedIn
    Feb, 2022
    - Nov, 2024
  • Operational Excellence Work-Out and Kaizen Facilitator
    LinkedIn
    Feb, 2022
    - Nov, 2024
  • Operations Management Foundations
    LinkedIn
    Feb, 2022
    - Nov, 2024
  • Project Management Foundation: Communication
    LinkedIn
    Feb, 2022
    - Nov, 2024
  • Project Management Foundation: Teams
    LinkedIn
    Feb, 2022
    - Nov, 2024
  • Project Management Foundations: Communication
    LinkedIn
    Feb, 2022
    - Nov, 2024
  • Six Sigma Foundations
    LinkedIn
    Feb, 2022
    - Nov, 2024
  • Six Sigma: Green Belt
    LinkedIn
    Feb, 2022
    - Nov, 2024
  • Statistics Foundations: 2
    LinkedIn
    Feb, 2022
    - Nov, 2024
  • Statistics Foundations: 3
    LinkedIn
    Feb, 2022
    - Nov, 2024

Experience

  • Sigma Engineered Solutions
    • United States
    • Industrial Machinery Manufacturing
    • 400 - 500 Employee
    • Deputy Manager in Production
      • Jul 2022 - Present

      Production Management, Operational Control, Manpower Management, TPM implementation, OEE improvement, Continues Improvement, Lean Manufacturing, Production Planning , Leadership Production Management, Operational Control, Manpower Management, TPM implementation, OEE improvement, Continues Improvement, Lean Manufacturing, Production Planning , Leadership

  • RUJ & SRM MECHANICS PVT LTD
    • Jaipur, Rajasthan, India
    • Assistant Manager in Production
      • Mar 2017 - Jun 2022

      - Making feasibility study for the new parts and provide required data to sales team for generate quotation for customers. - Responsible for ensuring new development & production run smoothly in terms of safety, OEE (target work, quality) and cost saving on Multi Axis CNC Machines, NC Machines and Conventional Machines. - Production Supervising which includes manpower handling, coordination with core team for production, making documentation related to production, following up of production plans, reduce wastage for lean manufacturing, monitoring of process for improvements, troubleshooting for technical issues. - Responsible for PPC by preparing and executing production schedules. - Develops and implements documentation for management systems (Manuals, SOP’s, Flowcharts, Record Sheets, and Work Instructions) majorly for Production. - Coordinate with maintenance team for regular & PM activities. - Authorizing purchase request, monitoring consumption of consumable like cutting tools, deburring tools, PPE, cutting oils etc. and prepare weekly inventory report. - Involvement and engagement in continuous improvements, lean project (Ex. 5S, Kaizen, Poka-Yoke, TPM, KANBAN, CAPA, QC Tools, 4D, 8D, Red Bin Analysis etc.) so that failure modes are controlled and product quality continual improved. - Adherence of EHS, QMS (ISO 9001:2015), EMS (ISO 14001:20015). - Monitoring and analysis of manufacturing stages for analysis of Rejection Trend for reduction of rejections and improvement of overall manufacturing process. - Evaluating non-compliance incidents in the process and identifying corrective and preventive actions. - Responsible for Production audit compliance and customer audit. - Responsible for proper and regular entry in system / ERP. Show less

  • BSDC
    • Education Management
    • 1 - 100 Employee
    • Workshop Incharge (Chief Trainer)
      • Oct 2014 - Feb 2017

      - Responsible for providing training to new trainers and student for Poly mechanic course. - Responsible for optimum utilisation of 3M. - Responsible for Preventive Maintenance of all Conventional & CNC Machines. - Responsible for KAIZEN, TPM, 5S, QC, and all Documentation. - Responsible for Procurement of Tooling, Raw Material, Measuring Instrument. - Responsible for Production of Job Work which we will get from Customers. - Responsible for providing training to new trainers and student for Poly mechanic course. - Responsible for optimum utilisation of 3M. - Responsible for Preventive Maintenance of all Conventional & CNC Machines. - Responsible for KAIZEN, TPM, 5S, QC, and all Documentation. - Responsible for Procurement of Tooling, Raw Material, Measuring Instrument. - Responsible for Production of Job Work which we will get from Customers.

  • Suzlon Group
    • India
    • Renewable Energy Semiconductor Manufacturing
    • 700 & Above Employee
    • Mechanical Engineer
      • Feb 2012 - Sep 2014

      Installation & Assembly:-  Installation of Tower, Generator, Rotor with safety and quality on time.  Rotor assembly of different model like S66, S82, S88, S95, S97.  Planning of installation with proper material and tools.  Planning of manpower required for installation.  Proper utilisation of cranes and other heavy equipment's.  Ensure movement of Cranes of different capacities for installation of turbine.  To check torque values of all mechanical parts with help of torque wrench, torque multiplier, high Torque machine with its different links XLCT, MXT.  Maintaining updating and monitoring the records of drawing specifications, communication, documentation and log books.  To check the bills of vendor. Maintenance:-  Maintenance of Wind Turbine Generators (WTG) of capacity 2.1MW/1.5MW/1.25MW.  To align the generator with the gear box.  Planning, scheduling, executing preventive maintenance of WTG’s as per ISO procedure and as per schedule and upkeep maintenance records.  Implement Safe work practices during maintenance as per the procedures laid down by safety department and Implementation of PPE (Personal Protective Equipment).  De-installation of nacelle, hub, rotor, blades and other components if found out of order.  Re-torquing of WTG by high-torque machine. Show less

  • JTEKT INDIA LTD.
    • India
    • Motor Vehicle Manufacturing
    • 700 & Above Employee
    • Production Engineer( Mechanical)
      • Jan 2010 - Jan 2012

      1. Responsibility for achieve the daily shift target as per tact time. 2. Training the manpower about machine and component and handling the manpower as per shift plan. 3. Responsible for change over of different model, Tool change and Tool setting as per tool life of machining line, kaizen to reduce the change over time 4. Reduce the rejection on line and trouble shooting for line as machine faults occurs & Knowledge about line management. 5. Responsible for 5S maintain on line. 6. Responsibility for raw materials arrangement collection & scan of kanban maintain the inventory parts use the production line, Moniter of kanban internal logistics. 7. Handling the Annealing process. 8. To Prepare the “TAMADASHI PITCH” (observe the line to see what problems are coming and why coming and how we can rectify them). 9. Responsible for internal logistics and kanban system 10. Why Why analysis to find out the root cause of internal, External customer complaint in house rejection, m/c break down , rework part with corrective & preventive action. 11. Operating, Offset setting of CNC Vertical Machining Center, CNC Cylindrical Grinding Machine and CNC Hobbing Machine, Tool Setting, Job Setting, Jig & Fixture, Model & Part change over, Solve the M/C Problem & NG Part. 12. Responsible for maintain all documents related to production & quality activities. 13. Involvement ITO, TTO, HVPT for schedule activities before SOP. 14. Rejection & Rework analysis and Displaying the monthly PPM. 15. Meeting the production targets & with optimum OEE.. Show less

Education

  • Shridhar University, Pilani
    Bachelor’s Degree, Mechanical Engineering
    2011 - 2014
  • Govt. Polytechnic College Kota Rajasthan
    Diploma in Mechanical Engineering, Diploma in Mechanical Engineering
    2006 - 2009
  • Aklank Sr. Secondry School

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