Patrick McIntosh

Mechanical Engineer / Continuous Improvment at Mid-Atlantic Crane
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US

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Credentials

  • Lean Six Sigma Yellow Belt (ICYB)
    ABB
    Apr, 2021
    - Sep, 2024
  • Engineer In Training (E.I.T.)
    NCEES
    May, 2015
    - Sep, 2024

Experience

    • United States
    • Machinery Manufacturing
    • 1 - 100 Employee
    • Mechanical Engineer / Continuous Improvment
      • Feb 2023 - Present
    • United States
    • Wellness and Fitness Services
    • 1 - 100 Employee
    • Engineering Manager
      • Jul 2021 - Jan 2023

      ●Managed the commercialization of 2 product lines from marketing to shipment. ●Spearheaded kaizens to overhaul customer facing RMA procedure improving response time, customer satisfaction, and traceability. ●Served as the engineering lead for regulatory compliance auditing tiger team, interfacing with multiple TPMs and NRTLs as well as internal stakeholders. ●Developed foundational engineering standards including product structure and change management - updating the design documentation for 5 product lines.

    • Azerbaijan
    • Banking
    • 700 & Above Employee
    • Lead Manufacturing Engineer
      • Jul 2018 - Jul 2021

      ●Lead manufacturing engineer responsible for $100M+ high volume, high mix flow product determining which projects to drive forward. ●Managed the manufacturing component of 10 new product introductions from concept to production launch using the phase-gate process model. Responsibilities included DFM, FMEA, material presentation, process development, implementation, training, and hand-off. ●Identified opportunities using pareto analysis and spearheaded a custom pick-to-light solution decreasing aged overdues by 65%. ●Re-engineered custom parametric coding solution based on Fortran to configure made to order part production. ●Implemented CMMS system with 20+ users to track overall equipment effectiveness of 300 assets. ●Created detailed documentation and SOPs that enabled UL Certification of a manufacturing facility with 8 product lines

    • United States
    • Utilities
    • Manufacturing Engineer
      • Sep 2015 - Jul 2018

      ●Championed 4 overlapping equipment projects worth $6M+ in capital expenditure including scope and budget, tracking milestones through gantt charts, and identifying and mitigating risks to timelines. ●Coordinated external contractors and suppliers, and ensured alignment with internal stakeholders to meet deadlines ●Coded, documented, and maintained 8 VBA tools used to track production, quality, and material information. ●Involved in transferring 3 product lines between plants including timeline and scope definition, value stream mapping, material sourcing, documentation, transfer, ramp-up, and hand-off. ●Acquired by ABB in July 2018

    • United States
    • IT Services and IT Consulting
    • 1 - 100 Employee
    • Manufacturing Engineering Co-o
      • Jan 2015 - May 2015

      ●Utilized Lean Six Sigma process improvement methodologies to improve safety, quality, and productivity. ●Analyzed existing processes for cost-reduction potential saving over $30K/year ●Coordinated temporary multi-departmental teams for weekly Kaizen events ●Utilized Lean Six Sigma process improvement methodologies to improve safety, quality, and productivity. ●Analyzed existing processes for cost-reduction potential saving over $30K/year ●Coordinated temporary multi-departmental teams for weekly Kaizen events

    • New Product Development Co-op
      • May 2013 - Aug 2013

      ● Observed manufacturing and assembly techniques that influence design choices for manufacturability and ease of use, specifically those associated with welding and sheet metal● Researched innovations and communicated with suppliers to expand product capabilities● Designed mechanical solutions in quick response to solve manufacturing and assembly issues

    • Applications/Requirement Engineering Co-op
      • Aug 2012 - Apr 2013

      ● Automated requisition engineering process improving efficiency on standard jobs by ~200%● Converted sales orders into bills of materials to communicate between Sales and Manufacturing● Developed cost effective solutions for customer requirements that are currently used

Education

  • North Carolina State University
    Bachelor’s Degree, Mechanical Engineering
    2010 - 2015

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