Patrick McIntosh
Mechanical Engineer / Continuous Improvment at Mid-Atlantic Crane- Claim this Profile
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Credentials
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Lean Six Sigma Yellow Belt (ICYB)
ABBApr, 2021- Sep, 2024 -
Engineer In Training (E.I.T.)
NCEESMay, 2015- Sep, 2024
Experience
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Mid-Atlantic Crane
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United States
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Machinery Manufacturing
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1 - 100 Employee
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Mechanical Engineer / Continuous Improvment
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Feb 2023 - Present
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WellAir
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United States
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Wellness and Fitness Services
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1 - 100 Employee
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Engineering Manager
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Jul 2021 - Jan 2023
●Managed the commercialization of 2 product lines from marketing to shipment. ●Spearheaded kaizens to overhaul customer facing RMA procedure improving response time, customer satisfaction, and traceability. ●Served as the engineering lead for regulatory compliance auditing tiger team, interfacing with multiple TPMs and NRTLs as well as internal stakeholders. ●Developed foundational engineering standards including product structure and change management - updating the design documentation for 5 product lines.
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ABB
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Azerbaijan
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Banking
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700 & Above Employee
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Lead Manufacturing Engineer
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Jul 2018 - Jul 2021
●Lead manufacturing engineer responsible for $100M+ high volume, high mix flow product determining which projects to drive forward. ●Managed the manufacturing component of 10 new product introductions from concept to production launch using the phase-gate process model. Responsibilities included DFM, FMEA, material presentation, process development, implementation, training, and hand-off. ●Identified opportunities using pareto analysis and spearheaded a custom pick-to-light solution decreasing aged overdues by 65%. ●Re-engineered custom parametric coding solution based on Fortran to configure made to order part production. ●Implemented CMMS system with 20+ users to track overall equipment effectiveness of 300 assets. ●Created detailed documentation and SOPs that enabled UL Certification of a manufacturing facility with 8 product lines
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GE Energy Management
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United States
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Utilities
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Manufacturing Engineer
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Sep 2015 - Jul 2018
●Championed 4 overlapping equipment projects worth $6M+ in capital expenditure including scope and budget, tracking milestones through gantt charts, and identifying and mitigating risks to timelines. ●Coordinated external contractors and suppliers, and ensured alignment with internal stakeholders to meet deadlines ●Coded, documented, and maintained 8 VBA tools used to track production, quality, and material information. ●Involved in transferring 3 product lines between plants including timeline and scope definition, value stream mapping, material sourcing, documentation, transfer, ramp-up, and hand-off. ●Acquired by ABB in July 2018
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Altec
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United States
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IT Services and IT Consulting
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1 - 100 Employee
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Manufacturing Engineering Co-o
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Jan 2015 - May 2015
●Utilized Lean Six Sigma process improvement methodologies to improve safety, quality, and productivity. ●Analyzed existing processes for cost-reduction potential saving over $30K/year ●Coordinated temporary multi-departmental teams for weekly Kaizen events ●Utilized Lean Six Sigma process improvement methodologies to improve safety, quality, and productivity. ●Analyzed existing processes for cost-reduction potential saving over $30K/year ●Coordinated temporary multi-departmental teams for weekly Kaizen events
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New Product Development Co-op
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May 2013 - Aug 2013
● Observed manufacturing and assembly techniques that influence design choices for manufacturability and ease of use, specifically those associated with welding and sheet metal● Researched innovations and communicated with suppliers to expand product capabilities● Designed mechanical solutions in quick response to solve manufacturing and assembly issues
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Applications/Requirement Engineering Co-op
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Aug 2012 - Apr 2013
● Automated requisition engineering process improving efficiency on standard jobs by ~200%● Converted sales orders into bills of materials to communicate between Sales and Manufacturing● Developed cost effective solutions for customer requirements that are currently used
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Education
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North Carolina State University
Bachelor’s Degree, Mechanical Engineering