Pete Hemauer

Machine Shop Manager at Cummins Allison
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Contact Information
us****@****om
(386) 825-5501
Location
Elgin, Illinois, United States, US

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5.0

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Erl Haapanen

Pete worked directly for me for a period of 2.5 years. Pete brought a great deal of organization to a machining department that was struggling before Pete came on board. He worked well with his peers as well as senior management. He significantly increased the productivity of the department while gaining the respect of his subordinates. I would recommend Pete to any company looking for a solid team player who gets results in a very short period of time.

Ronald Ehredt, SPHR

Peter was instrumental in driving the production of complex, high volume, close tolerance precision automotive product in his role as Production Manager (CNC Machining) for Amtec Precision Products. Pete practiced patience and understanding in developing entry-level operators, while mentoring skilled CNC Technicians. He is a true professional who exacts the best from the people he supervises, while maintaining trusting relationships with peers and senior management. He can be counted on to get the team to the 'finish line', exuding a passion for operational efficiency, while maintaining high standards of craftsmanship/excellence.

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Experience

    • United States
    • Appliances, Electrical, and Electronics Manufacturing
    • 300 - 400 Employee
    • Machine Shop Manager
      • Nov 2013 - Present

    • Operations Manager
      • Nov 2012 - Oct 2013

      Held responsibility for all Manufacturing Operations including Quality, Purchased part components and Sourcing.• Planned, scheduled and coordinated entire operations move from Buffalo Grove to Mundelein in May 2013.• Value stream mapped future state building layout for optimum material flow.• Developed metrics to track component production, total machine uptime and scrap.• Built costing module in current ERP system for accurate quoting and capacity planning.• Implemented FIFO procedure.• In process of implementing kanban pull system that will lead to a Visual management of Operations.• Led new product line launch from prototype stage to production for Endoplus largest customer.• Completed training in FDA Medical Device Procedures.

    • Machinery Manufacturing
    • 1 - 100 Employee
    • Production Manager
      • Oct 2007 - Aug 2012

      Held responsibility for entire fabrication and machining plant, including powder coat painting and maintenance, reaching high of 55 employees over two shifts. Oversaw implementation of Kanban pull systems. Set up raw material supermarkets. Served as safety committee lead and facilitator. Completed full factory transformation into cellular manufacturing and one-piece flow in 2011, with a main focus on elimination of waste in production processes, which led to 20% increase in efficiency and large reduction of work in processing inventory.Created visual management system in cells, giving cell leads ownership and scheduling of their cells.Led, trained, and implemented 5S in all production cells including a scoring and reward program.Spearheaded setup of pre-cut sheet metal supermarket, which eliminated full-time operator from shearing blanks on daily basis.Conducted SMED event with fabrication forming equipment, which led to 45% reduction in setup time and increased machine uptime.Led multiple tooling improvement projects aimed to decrease cycle times and improve efficiency and quality of manufactured part processes.Led development of company safety team.Maintained 96% on-time delivery of parts produced.

    • United States
    • Machinery Manufacturing
    • 1 - 100 Employee
    • Production Manager
      • Nov 2003 - Aug 2007

      Oversaw five departments with over 50 total personnel for CNC turning, Swiss turning, grinding, value added assembly/testing, and hydraulic valve assembly. Worked closely with account managers, schedulers, engineering, and quality department to ensure high-quality product with on-time delivery to customers. Held responsibility for department employee training, employee performance reviews, monthly safety talks, one-on-one performance discussions, and employee disciplinary procedures. Ensured departments’ compliance with 5S aspects of Lean manufacturing and ISO/QS company standards. Implemented daily/monthly PM Programs. Managed stock and inventory levels of components and customer Kanban requirements.Received promotion to direct maintenance team for one and a half years. Participated in new part launches, including APQP and FMEA sessions.Served as team leader for continuous improvement projects and corrective action.

    • United States
    • Motor Vehicle Manufacturing
    • 1 - 100 Employee
    • Production Manager
      • Jan 1998 - Oct 2003

      Assumed responsibility for daily production requirements in machining, assembly, and packing areas. Worked closely with production control and scheduling departments. Served as member of safety, corrective action, continuous improvement, and material review board teams. Participated in new part launches, including FMEAs, APQP, and PPAPs. Collaborated with engineering on process and machine capability studies. Acted as Six Sigma project team leader. Trained shop floor employees to adhere to QS9000 procedures. Played role of safety awareness team leader.Maintained 95% on-time delivery of parts produced.Reached highest level of safety without recordable incident in 2002.

    • CNC Programmer, Set Up Man
      • Jan 1986 - Sep 1998

      Programmed and set up machine operation and part inspection criteria. Trained machine operators on machine operation and part inspection criteria. Purchased required tooling for production and assembly. Programmed and set up machine operation and part inspection criteria. Trained machine operators on machine operation and part inspection criteria. Purchased required tooling for production and assembly.

Education

  • FREMD HS PALATINE IL
    1981 - 1985

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