Controls Engineer

• Mar 2021 - Present

Key Responsibilities: Maintenance and enhancement of production machinery both mechanically and control systems, such as PLC programming. Design, programming, development and maintenance of vision systems. Ability to generate, debug and modify PLC code ladder logic, structured text and function block diagram. Designing and installing equipment modifications that improve quality, increase efficiency, or create new capabilities on existing equipment. Working with Process Engineers and Research and Development Managers to translate product requirements into equipment changes the make robust production of those products possible. Specify, analyze, and design automation components such as robotics, laser systems, pneumatics, vision equipment, material handling, sensors, etc. into integrated systems. Communicate activities, project progress, and accomplishments with management and internal customers. Aid in troubleshooting day to day quality issues. Hands-on troubleshooting of mechanical and electro-mechanical hardware components and sub-systems leading to their repair and/or re-design as needed. Training of employees on new equipment changes and troubleshooting skills. Creating SOPs, PM plans, capital project justifications, repair, and maintenance budgets. Experience with plc programming - ladder logic, sequential function charts, structured text, and functional block diagram - RS Logix preferred. Able to quickly grasp the functionality of complex assembly, test, and processing equipment. Ability to troubleshoot and spec mechanical power delivery systems. i.e., belt, chain, gear driven systems. Show less

KEY STRENGTHS

• Jan 2019 - Present

KEY STRENGTHS • Over 25 years of engineering, manufacturing, management, and test experience with an understanding of electronic technology and a sound knowledge of material/components used in electromechanical systems and test techniques. • Green Belt Six Sigma Certified. • Digital design troubleshooting skills with knowledge of emulators, logic analyzers and assorted test equipment. • Practiced in the use of printed circuit board design tools, from schematic capture to board design and layout. • Proficient in the understanding and implementation of ISO, CM and DSSM standards. • Experienced in the areas of design, troubleshooting and installation of industrial automated systems and medical device manufacturing. • Knowledgeable in the area of military electronic hardware design, testing and implementation. • Experience in running/managing programs from finance through all design phases to production, validation, verification and commissioning. • Possessed a Department of Defense, NSA and NATO COMSEC Secret Security Clearance. • Winner of the prestigious BAE Systems 2003 Meritorious Performer Award in recognition of “Exemplary Performance with regards to process improvements, core competencies and company values”. • PLCs, Networking, Industrial Computer Technology, Equipment Troubleshooting, Simulation, Process Layout & Optimization, Tooling & Fixture Design, Process Improvement Tools, Factory Automation – Justification, Acquisition, & Deployment, Production Planning, Asset Utilization, Maintenance Reliability, Building Codes, Product Introduction • Team Based Work Systems, Integrity, Championing Change, Coach & Develop, Customer Focus, Planning, Strategic Thinking, Diversity, Communication • Problem Solving, Continuous Improvement, Manufacturing Quality Planning, Quantitative Methods, Six Sigma Methodology, AIAG Core Tools (FMEA, APQP, PPAP, MSA, SPC, etc.), Customer Focus Show less

Director Engineering, QA and Maintenance – Brake Parts International (Maval Industries)

• Jan 2019 - May 2020

• LabVIEW Test stand design and build. • Designed (3d model) test fixturing and production systems to be machined and produced as production equipment • Management of five engineers and three quality personnel. • Creation and implementation of strategic initiatives. • Spearheaded numerous Six Sigma CI (Continues Improvement) projects creating a savings of over $500,000 in waste. • Instituted and designed “standard method” EQ’s, AI’s and SU’s along with standard methods in how costing of products is achieved, incorporating time studies, workflows, MPP’s and other standardized documents for production methods and controls. Show less

Electrical Manufacturing, Controls and Test Engineer

• Jan 2014 - Jan 2019

• Design, build and introduce into production multiple automated end-of-line testers utilizing many different disciplines such as microcontroller, LabView, and PLC based systems. • Managed projects of over one million dollars from conception to completion working with outside vendors and internal stakeholders. • Design and deploy vision validation systems for production validation, LCD and LED display verification. • Develop printed circuit board designs (PCB) and schematic capture using Mentor and Cadence Allegro tools. • Perform system level documentation of test/operation procedures. • Developed system level documentation of test/operation procedures. Show less

Plant Manager

• Aug 2011 - Feb 2014

• Led corporate team in developing and driving forward cost reduction initiatives • Capital equipment sourcing, procurement, installation, documentation, and validation along with supervisor training. • Created cost reductions by reducing fixed spending 11% and variable overhead spending 18% • Reduced waste generation 31%, saving over $50,000 in material usage • Enhanced customer service satisfaction 70% annually. • Decreased total inventories 43% from 2012 base. • Led corporate team in developing and driving forward cost reduction initiatives • Capital equipment sourcing, procurement, installation, documentation, and validation along with supervisor training. • Created cost reductions by reducing fixed spending 11% and variable overhead spending 18% • Reduced waste generation 31%, saving over $50,000 in material usage • Enhanced customer service satisfaction 70% annually. • Decreased total inventories 43% from 2012 base.

Manufacturing Engineer

• 2010 - 2011

• Design, build and introduce into production multiple automated end-of-line testers utilizing many different disciplines such as microcontroller, LabView, and PLC based systems. • Develop printed circuit board designs (PCB) and schematic capture using Mentor and Cadence Allegro tools. • Perform system level documentation of test/operation procedures. • Developed system level documentation of test/operation procedures. • Design, build and introduce into production multiple automated end-of-line testers utilizing many different disciplines such as microcontroller, LabView, and PLC based systems. • Develop printed circuit board designs (PCB) and schematic capture using Mentor and Cadence Allegro tools. • Perform system level documentation of test/operation procedures. • Developed system level documentation of test/operation procedures.

Controls Designer

• 2010 - 2010

Designed schematics and layout of electrical control panels using AutoCAD Electrical and promise-e software. Aided in the facilitation of off-site construction of control panels. Completed FAT inspection and disposition before shipment to client. Designed schematics and layout of electrical control panels using AutoCAD Electrical and promise-e software. Aided in the facilitation of off-site construction of control panels. Completed FAT inspection and disposition before shipment to client.

Engineering Specialist II

• 2002 - 2009

Provided diagnostic support to diagnose complex systems down to the component. Experience with electronics and optics devices: alignment, phase detectors, spectrum analyzers, lasers (gas and solid state), standard laboratory electronic instruments: oscilloscopes, multi-meters, function generators, spectrum analyzers; also, breadboards, SMT soldering, IC circuits. Provided diagnostic support to diagnose complex systems down to the component. Experience with electronics and optics devices: alignment, phase detectors, spectrum analyzers, lasers (gas and solid state), standard laboratory electronic instruments: oscilloscopes, multi-meters, function generators, spectrum analyzers; also, breadboards, SMT soldering, IC circuits.

Electrical Controls Engineer

• Jun 1998 - 2002