Pandiyarajan Shanmugam

Assistant Manager Production Packing at JSW Paints
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Contact Information
us****@****om
(386) 825-5501
Location
Tamil Nadu, India, IN

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Experience

    • India
    • Manufacturing
    • 700 & Above Employee
    • Assistant Manager Production Packing
      • Oct 2021 - Present

      • Experience in handling Equipment’s like Automated filling machine and Volumetric filling machine, Carton Erector, Ink Jet Printers and Robots. • Experience in Pigging lines, DCS and Batch Portal. • Adherence and ensure to all legal Compliance as per commodity rules • Planning and execution on daily basis to achieve the asking rate, PRSL, Fortnight plan and Monthly plan. • Co-ordinate with other stake holders like Planning, Stores, Maintenance and QA to achieve the targets on daily basis. • Equipment Scheduling for Preventive maintenance as per frequency and ensuring Scheduled compliance 95% above & plan compliance 100%. • Manpower handling for the packing section. • Ensuring 100% compliance during Bio audits • FMEA Done for Auto Unique code generation and printing system • FMEA Done for Token System in paint packing. • Production volume achieved 95% against designed plant volume in the span of 3 years from the plant commissioning. • Achieved packing section OEE 60% in the span of 3 years from the plant commissioning. (Improved retail lines OEE from 7% to 51% and bulk lines OEE from 15% to 64%) • Achieved Highest production of 335KL per day in the month of April 2022 which is 116% of plant design volume. • Part of the Team during ISO 9001, 14001 & 45000 certification. • Capability Development and training of Production operators (Fresher team from ITI) Show less

    • Junior Manager Production Packing
      • Oct 2020 - Sep 2021

      • Experience in handling Equipment’s like Automated filling machine and Volumetric filling machine, Carton Erector, Ink Jet Printers and Robots. • Experience in Pigging lines, DCS and Batch Portal. • Adherence and ensure to all legal Compliance as per commodity rules • Planning and execution on daily basis to achieve the asking rate, PRSL, Fortnight plan and Monthly plan. • Co-ordinate with other stake holders like Planning, Stores, Maintenance and QA to achieve the targets on daily basis. • Equipment Scheduling for Preventive maintenance as per frequency and ensuring Scheduled compliance 95% above & plan compliance 100%. • Manpower handling for the packing section. • Ensuring 100% compliance during Bio audits • FMEA Done for Auto Unique code generation and printing system • FMEA Done for Token System in paint packing. • Production volume achieved 95% against designed plant volume in the span of 3 years from the plant commissioning. • Achieved packing section OEE 60% in the span of 3 years from the plant commissioning. (Improved retail lines OEE from 7% to 51% and bulk lines OEE from 15% to 64%) • Achieved Highest production of 335KL per day in the month of April 2022 which is 116% of plant design volume. • Part of the Team during ISO 9001, 14001 & 45000 certification. • Capability Development and training of Production operators (Fresher team from ITI) Show less

    • Senior Quality Assurance Engineer
      • Sep 2018 - Sep 2020

      Support to Operations team during commissioning to up the Equipments in terms of Quality and extend the support to Manufacturing paint batches and Packing operations.Raw materials, Packing Materials and Finished goods Testing and approvals - Water based paint Manufacturing processCommissioning and stabilization of Quality lab.Co Ordinate with R&D team to Stabilize the Test methods and Inspection plans.Prepare the Standard operating Procedure, Work Instructions for Quality & Production activities to eliminate the Quality issues.FMEA done for Powder Handling Systems & Action plan implementation.Project of Shade Validation done for 3600 colour shades.Prepared process audit check list and conduct audit as per the schedule.Co Ordinate with Engineering team to Develop the Batch Portal for Batch Approvals.Co Ordinate with production team for review the production process and suggest & implement the Engineering control to eliminate the quality issues.Coordinate with Engineering team during Stabilization of Powder conveying system.Handling of Equipment Clearance during Commissioning period, coordinate with Engineering team and Production team.Coordinate with Engineering team & Production team during commissioning of Processing Equipment Start-up & Stabilization.Handling of Master sample Generation from plant.Handling of packing line quality issues on daily basis and implement the control to eliminate the quality issues. Show less

    • India
    • Manufacturing
    • 700 & Above Employee
    • Quality Assurance Officer Level II
      • Apr 2018 - Aug 2018

      Raw materials, Packing Materials and Finished goods Testing and approvals - Water based paint Manufacturing process

    • Quality Assurance Officer
      • Apr 2014 - Mar 2018

      Raw materials, Packing Materials and Finished goods Testing and approvals - Water based paint Manufacturing process

    • India
    • Motor Vehicle Manufacturing
    • 700 & Above Employee
    • Quality Assurance
      • Jun 2011 - Apr 2014

Education

  • SRM University
    B.Tech, Mechanical Engineering
    2015 - 2018
  • RVS College of Engineering and Technology
    Diploma of Education, Mechanical Engineering
    2008 - 2011
  • MSP Solai Nadar Memorial Higher secondary school
    HSLC, Commerce, Accountancy
    2007 - 2008
  • MSP solai Nadar memorial Higher secondary school
    SSLC, Maths, science
    2005 - 2006

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