Nicholas Dozzi
Production Manager at Flexsys- Claim this Profile
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Topline Score
Bio
Credentials
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API 571 - Corrosion and Materials Professional
APIMay, 2015- Oct, 2024 -
API 580 - Risk Based Inspection Professional
API - American Petroleum InstituteAug, 2014- Oct, 2024 -
API 510 - Pressure Vessel Inspector
APIJun, 2015- Oct, 2024 -
A3 Training
GoLeanSixSigma.com -
Lean Six Sigma Yellow Belt
GoLeanSixSigma.com
Experience
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Flexsys
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United States
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Chemical Manufacturing
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200 - 300 Employee
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Production Manager
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May 2022 - Present
Facility produces an insoluble sulfur specialty chemical used in the manufacture of tires. Responsible for the safe, efficient manufacture of insoluble sulfur and the overall performance, budget, and talent management of the Production Department. The production organization includes staff engineers, operations personnel and material handling personnel working in a union environment. The position requires close interaction with other departments including HSES, maintenance, engineering and HR and is a member of the site leadership team responsible for the overall culture and performance of the site. Show less
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INEOS Composites
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United States
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Chemical Manufacturing
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100 - 200 Employee
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Operations Manager
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Apr 2019 - May 2022
o Championing all INEOS safety and environmental initiatives onsite, especially within the Operations team. This includes promoting all INEOS internal initiates as well as other jurisdictional and regulatory safety requirements such as OSHA PSM, RCRA, PA DEP Title 5, etc. o Coordinate, manage, and monitor all production activities associated with the Polyester Resin production process, including (but not limited to) raw material supply, production scheduling, and finished product shipping/logistics. o Work with plant engineering and maintenance supervision to review and prioritize open work orders and identify areas for improvement in overall plant reliability. o Aid in the development of both capital and expense budgets for the site and hold responsibility for maintaining both fixed and variable costs within budget. o Supervise and direct activities of Plant Scheduler, Manufacturing Supervisors, Process Engineers, as well as all other hourly operations personnel onsite. This includes establishing work schedules, monitoring and evaluating performance/discipline, training, interviewing and onboarding new hires, etc. o Maintaining labor relations with all Union personnel including working with Union officials to improve employee satisfaction, deal with disciplinary issues, and negotiate contracts. o Work with site Quality Manager to ensure all operational practices are in alignment with ISO standards, and that all customer quality specifications are being met. o Ownership of all site operating procedures and work instructions, including new development as well as the annual review of existing procedures. o Responsible for developing and maintaining the site operations-specific housekeeping program. o Drive operational improvements to reduce inventory variances on both bulk and package goods. o Identify continuous improvement initiatives for safety, productivity, and employee satisfaction. Show less
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Ashland
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United States
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Chemical Manufacturing
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700 & Above Employee
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Plant Engineer
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Sep 2018 - Apr 2019
•Continued to support Plant Engineer role onsite for INEOS Composites while also performing Operations Manager duties until the Plant Engineer position was permanently filled in 12/2021.Plant Engineer responsibilities include: •Managing the capital budget and assisting with the development of the 5-year capital plan•Ensuring company safety, environmental, and engineering procedures are followed on all projects•Participating in ISO 9000:2001 audits •Working with EH&S to implement new PSM activities•Managing all aspects of the plant Engineering and Maintenance programs Show less
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Process Engineer
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Aug 2016 - Sep 2018
•Work closely with plant operations and maintenance personnel to optimize production. This includes procedure development/review, analysis of batch recipe and production records, process debottlenecking efforts (via both capital and expense projects), optimizing the plant DCS to reduce batch cycle time and increase product consistency, etc.•Plan and execute capital projects ranging in size and varying in scope from process improvements to infrastructure upgrades, maintenance repairs, and asset replacements.•Collaborate with Maintenance and Engineering to help plan and execute maintenance, capital project-related, and Asset Integrity and Reliability work required during annual plant shutdowns.•Function as backup Production Scheduler, which requires a high level of proficiency in SAP and Advanced Scheduler programs. Also demands close collaboration with Shipping and Production departments to ensure on-time and in-spec product delivery to the customer.•Assist EHS department with plant PHA’s, audits (OSHA PSM, ISO-9001, etc.), and plant Hazard Assessments Show less
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Pinnacle
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United States
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Engineering Services
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400 - 500 Employee
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Project Engineer-Chevron Burnaby Refinery Fixed Equipment Asset Strategies Project
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Aug 2015 - Aug 2016
•Mitigate company’s liability as well as the risk contingency for fixed equipment and piping throughout all Chevron refineries by spearheading the development and implementation of an Inspection, Testing, and Preventative Maintenance (ITPM) plan.•Ensure the holistic success of the project by diligently pursuing ancillary project objectives, including Damage Mechanism Identification (DMI), and Integrity Operating Window (IOW) development.•Consolidate company’s labor resources and secure the fiscal integrity of the project by assuming the lead role on this effort at the Burnaby Refinery, including managing the completion of the following project phases:-Piping Systemization and Circuitization-Damage Mechanism Identification-Integrity Operating Window Development-Risk Assessment-Inspecting, Testing, and Preventative Maintenance (ITPM) task development-Documenting the Asset Strategy in the IDMS (Meridium)-Establishing a Living Program Show less
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Mechanical Integrity Engineer-Mosaic Riverview Chemical Plant
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Feb 2014 - Jul 2015
•Advanced company’s goals and its ROI for the asset integrity programs associated with stationary and structural assets at the Mosaic Riverview fertilizer production facility by strategically leading and managing all facets of the program, including:-Streamlining project operations and subsequently reducing costs through the effective management of the Mechanical Integrity Process at site for inspections; determining criticality; recommending repairs to eliminate defects; lowering Risk; optimizing asset life-cycle cost; providing QA/QC on repair execution.-Mitigating further company liability by meticulously ensuring compliance with all regulatory, corporate, and site safety and environmental standards by conducting safety audits, risk assessments, and housekeeping reviews, thereby guaranteeing that asset integrity programs met all Mosaic, Regulatory, and Code requirements.-Increasing employee production through logistical direction of daily and long-term manpower, planning, scheduling, and execution of Mechanical Integrity inspections to ensure projects are meeting all applicable standards and requirements in terms of safety, quality, timeliness and cost.-Fostering a culture of collaborative effort and information sharing toward attaining project ends as exemplified by the following: consistently coordinating with Project Engineering to assist with equipment selection/improvements on capital projects; liaising and working with Mosaic corporate MI Steering Committee to ensure site goals and objectives align with Mosaic’s Global MI Program goals.-Ensuring site veracity and functionality by maintaining and updating site MI Data Management Program (PCMS) and Mechanical Integrity PMs within site CMMS (Maximo).-Promoting accuracy by interpreting results and ensuring consistency through fastidious analyses, evaluation, and auditing inspection information. Show less
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Project Engineer-Mosaic Riverview Chemical Plant Mechanical Integrity Program Implementation
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Mar 2013 - Jan 2014
•Pioneered the successful implementation of a $1.77M comprehensive Mechanical Integrity Program for the Mosaic Riverview facility, by providing persistent oversight and guidance of a team charged with the same.•Consolidated project’s labor and financial resources by undertaking several responsibilities, including:-Facilitating the safety and security of operations by leading the implementation of Plant Condition Management Software (PCMS) inspection data management system (IDMS).-Maximizing efficient operations and meeting project timelines consistently by successfully supervising up to 5-person engineering teams to accomplish the same, as well as optimizing resource usage.-Leading cross-functional client meetings to validate key inputs to the MI RBI program for all fixed equipment assets, piping, and structures within the plant boundary limits.-Training and mentoring employees in order to retain and grow organizational talent, and supporting employees in their career development, thereby increasing morale and productivity. Show less
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Corporate Safety Committee Member
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Jan 2013 - Dec 2013
•Sustained company’s safety record and further minimized liability by founding the Pinnacle Safety Committee. •Generated increased safety compliance, thereby reducing company’s costs by leading a 4-person team charged with the development and implementation of a corporate wide safety program that included the following components:-Company-wide safety risk assessment methodology; comprehensive site safety manuals to be distributed to all project teams and; annual safety program audit system, to assess long-term program efficacy. Show less
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Asset Integrity Analyst
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Jun 2012 - Feb 2013
•Exhibited project lifecycle management skill through completion of MI Program Implementation project deliverables, including:-Corrosion model and consequence of failure analyses for all fixed equipment assets, piping, and structures; full inspection data management software implementation with Plant Condition Management Software (PCMS); creation of isometric inspection drawings for all stationary assets, piping, and structure and; full review of current plant P&IDs and PFDs to assign appropriate corrosion systems for RBI analysis. Show less
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Westinghouse Electric Company
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Nuclear Electric Power Generation
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700 & Above Employee
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New Plants Engineering Intern
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Jun 2011 - Aug 2011
•Worked with the Engineering Processes and Configuration Management Group which focused on ensuring nuclear plant design knowledge generated offsite was successfully and accurately transferred to the physical plant location. •Created a written Procedure and Work Instruction for Seamless Electronic Transfer software used to control the distribution of engineering documents and metadata. •Assisted in Configuration Management Operations Support. •Worked with the Engineering Processes and Configuration Management Group which focused on ensuring nuclear plant design knowledge generated offsite was successfully and accurately transferred to the physical plant location. •Created a written Procedure and Work Instruction for Seamless Electronic Transfer software used to control the distribution of engineering documents and metadata. •Assisted in Configuration Management Operations Support.
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Education
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2008 - 2012
Penn State University
Bachelor's Degree, Chemical Engineering -
2008 - 2012
Penn State University
Minor, Engineering Entrepreneurship
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