Production Manager

• Apr 2023 - Present

Following TQM principles , 5S Co-Ordinator , Following TQM principles , 5S Co-Ordinator ,

Production Manager

• Jun 2022 - Present

Production Manager

• Jun 2022 - Mar 2023

Production Manager

• Jun 2012 - Aug 2023

Crude caffeine extraction from Robusta n Arabica coffee beans

Production Manager (Chemical and Food industry)

• Jun 2012 - May 2022

• Extraction of crude caffeine from Green coffee beans by MDC solvent extraction method• Preparing daily production schedules, stuffing instructions for warehouse after analyzing product quality and reporting to Deputy General director.• Preparing Production data for all individual batches and analyzing process loss.• Monitoring utility performances and improving efficiency by working with maintenance team.• Effective monitoring of CPs in various stages of process and strictly maintaining IFS standard in work areas • Conducting periodic risk assessments of various stages in the process.• Attending to customer complaints and generating reports to Top management.• Process optimization and energy conservation thereby reducing wastes and focus on continuous improvement.• Conducting brainstorming sections with shift executives for improvement of Man, Method, Machine and Material.• Developing Standard Operating Procedure for newly implemented processes and GMP in workplace.• Conducting periodic safety audits and co ordinating with plant engineer to give safe working environment for employees. Show less

Deputy Manager (Process)

• Feb 2011 - Apr 2012

Roles and responsibilities: Worked as a Shift manager involved in the production of refined sugar by adopting all the food standards. • Implementing the food safety standards and following the same to achieve the quality production of pure white sugar. • Handled equipment’s like centrifuge, Sugar Melter, Multiple effect evaporators, clarifier, vacuum pans, grader involved in refining of sugar. • Preparing data sheet for equipment performance. • Controlling of all process parameters. • Optimizing process standards. • Preparation of balance sheets (mass balance, heat balance) in production roadmap. • Ensure proper production documentation with ERP Show less

Deputy Manager (Process)

• Mar 2009 - Feb 2011

Worked as Team Leader -Process involving in the erection and commissioning of 2000 TPD sugar refinery. • Getting detailed equipment drawing from design consultants and co-coordinating with erection engineers and civil contractors for successful erection of equipment like Vacuum pans, crystallizers, Storage tanks, Continuous clarifiers, Filters, Ion exchange columns, stream transformer, Thermo vacuum recompresses. • Getting piping isometric drawings from design consultants and reading P&ID from process consultants and follow up with piping engineers and completion of piping layout based on the field conditions. • Follow up with Equipment vendors for timely delivery of all the process equipment for successful completion of project. • Conducting P&ID mapping in field after the completion of piping and instrument installation. • Conducting water trials and pressure test for vacuum pan, steam transformer, and other equipment. • Control loops and sequence checking for DCS operation involved in the process • Improving the house keeping by implementing 5 S concepts in the workstation. • Conducting technical training session for team members. • Training and developing team members to work in a Self-Management Team concept. Show less

Executive

• May 2008 - Mar 2009

• Handling shifts operators 5 to 6 in numbers involved in operation of continuous & batch distillation columns for recovering various organic solvents namely Ethyl acetate, Tetra hydro furan, Acetone, Cyclohexane, Methanol from mother liquor pumped from bulk drug production unit. • Responsible for men, material availability and allocation of resources and meeting the production targets, quality targets, wastage targets on shift basis.• Preparation of balance sheets (mass balance, heat balance).• Work out solvent loss during the recovery process• Assist process engineer in technical monitoring and troubleshooting of the utility systems.• Updating and maintaining production stocks in ERP. Show less

Junior Executive

• Nov 2004 - May 2008

Shift operator role in a multipurpose distillation unit of organic solvent