Experience

Kasai North America, Inc

• United States
• Motor Vehicle Manufacturing
• 700 & Above Employee

• Design Engineer II

  • Aug 2022 - Present

• Design Engineer

  • Apr 2017 - Present

  • Design automotive Interior parts such as Headliner, Door and Luggage Trim incorporate with FMVSS, Honda Design Engineering standards (HES) & KASAI Engineering standards.• Confirm feasibility & design functionality using CAE analysis, 3D printing, Prototyping & mock-up parts during the early development stage.• Develop Master section Layouts, 3D data & 2D drawings using CATIA V5 & ENOVIA PLM. • Optimize part design & injection tooling process for plastic parts using Mold flow analysis results.• Prepare & maintain technical documents like Design Specification sheets, DFMEA, BOM, Material Specification Tender, Product Development Records, Risk Assessment Sheets, and Design Change Notes to communicate with the customer, suppliers and internal departments.• Lead design review events among product engineering, manufacturing, testing, quality & sales department to incorporate DFM and DFA feedback to improve product quality. • Provide design solutions to the manufacturing plant for problems occurring during tooling and assembly equipment maturation and finalization towards mass production.• Coordinate with the Testing team to initiate development testing as required and report results into the DVP&R.• Provide support to VA/VE team with cost reduction ideas & negotiate with customer for implementation.• Benchmarking other automotive OEM product for understanding current market trend & ideas.



Purdue University Northwest

• United States
• Higher Education
• 700 & Above Employee

• Engineering Drawing I, Instructor

  • Aug 2015 - Dec 2016

  1. Taught ‘AutoCAD 2016’ in a class of 25 Undergraduate students.2. Prepared course content and lecture materials.3. Grading of homework, and exams. 1. Taught ‘AutoCAD 2016’ in a class of 25 Undergraduate students.2. Prepared course content and lecture materials.3. Grading of homework, and exams.



Purdue University Calumet

• Higher Education
• 300 - 400 Employee

• Graduate Teaching Assistant

  • Jan 2015 - Aug 2015

  1. Taught ‘Introduction to Manufacturing’ in a class of 25 students.2. Prepared lab manual and lead discussion sessions before starting of lab work.3. Instructed student in operating Lathe machine, Milling machine, CNC, and other related equipment. 1. Taught ‘Introduction to Manufacturing’ in a class of 25 students.2. Prepared lab manual and lead discussion sessions before starting of lab work.3. Instructed student in operating Lathe machine, Milling machine, CNC, and other related equipment.



BJIT

• Bangladesh
• Outsourcing and Offshoring Consulting
• 500 - 600 Employee

• Mechanical Design Engineer

  • Sep 2011 - Jul 2014

  • Communicate with customer to understand their requirements.• Play vital role as a Team Leader in project work.• 3D (3D Scanned data) to 3D modeling in the Generative Shape Design (GSD) in CATIA V5.• Finite Element Analysis (FEA) of 3D Models.• 2D images/drawings to 3D modeling in CATIA .• Making the 3D models of all small and heavy industrial components • Making the 2D production / workshop drawings according to ISO,SFS & ANSI standards.• 3D modeling & Redesign of Existing 2D details provided by the customer. • Generating large assembly model using different parametric relation on assembly.• Receiving the customer request and get the drawing /model details from the given suppliers and make the 3D model of the commercial Item.• Calculate and analyze mechanical & thermal efficiency, Static & Dynamic Stress Analysis, and computational fluid dynamics by using ANSYS.• Prepare technical documentations based on test results.• In all the design phases, maintain manufacturability, accuracy, design optimization and costing for best value. I have worked in different projects like Matsuda Model (JAPAN), Yokohama Tire (Japan), METSO MINARALS (USA).