Mike Koester
Vice President Operations at Utility Sales and Service Inc.- Claim this Profile
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Bio
Experience
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Utility Sales and Service Inc.
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United States
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Utilities
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1 - 100 Employee
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Vice President Operations
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Feb 2021 - Present
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Meritor
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United States
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Motor Vehicle Manufacturing
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700 & Above Employee
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Director of Operations - Chicago & Oshkosh, WI
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2016 - Feb 2021
Meritor acquired AxleTech International in 2019. I oversee two manufacturing facilities in Oshkosh, Wisconsin and Chicago, Illinois; ensure development of our people and our systems, and promote safe, efficient and cost-effective operations.CONTRIBUTIONS ● Led local UAW negotiations to construct a 5-year agreement that made the Oshkosh workforcemore financially competitive with other plants.● Steered the $3M global ERP upgrade across three continents and five sites that improveddecision making, processes, and information flow between Finance, Engineering, Operations, and Supply Chain.● Lean projects saved $1.6M in labor and burden. (2018-2020)● Partnered with a Lean Consultant to spearhead a multi-year material flow plan for the Oshkosh plant. Decreased indirect labor costs by 60%, increased capacity by 20%, and added 15% more floor space.● Achieved 500+ days without a recordable accident at Oshkosh facility and drove Total Recordable Incident Rate down by 60%. (2020)
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Generac Power Systems
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United States
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Appliances, Electrical, and Electronics Manufacturing
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700 & Above Employee
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Senior Materials Manager
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2014 - 2015
Generac Power Systems is a Fortune 1000 manufacturer of large industrial generators for the residential, light commercial, and industrial markets. While in the role of Senior Materials Manager, I led the Supply Chain Team, including purchasing, logistics, production control, material handling, and inventory. CONTRIBUTIONS ● Grew output 500% year over year by integrating two existing product lines into newly acquired facility.● Stepped in to manage operations while new Plant Manager was brought up to speed.
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AxleTech
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United States
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Motor Vehicle Manufacturing
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100 - 200 Employee
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Senior Product Manager - Low Speed/Commercial Products
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Oct 2012 - 2014
I was promoted to this role to lead Global Commercial Products with revenues of $130M, provide strategic product vision, oversee new product development, and establish the supply chain for our newly acquired military product line. I managed supplier relationships, cost negotiations, supply contracts, and profit improvement initiatives. CONTRIBUTIONS ● Boosted revenues by $10M and cut costs by 4% by identifying a product strategy that reduced complexity and quantity of models sold, leveraged volume pricing, and reduced lead times.● Improved lead times by 40% with increased product configuration.
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Senior Materials Manager
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2008 - Oct 2012
I started my career at AxleTech leading our tactical supply chain and managing $230M in annual purchases and deliveries. I oversaw our global logistics group that covered six plants on four continents. This work included providing direction and leadership that aligned with our company goals. I owned plant material and production control functions and partnered with our General Manager to determine KPIs and deliverables. I gained significant experience in directing Lean process improvements.CONTRIBUTIONS ● Cut costs by 15% and increased delivery performance by 30% by negotiating and implementing new contracts with logistics providers.● Improved on-time delivery by 90%.● 30% of staff were promoted to new positions through coaching and skill development.● During challenging economic recession, obtained a military contract for suspension systems. In only six months, a supply chain was established and parts were in production – doubling sales within a year.
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Pentair
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United Kingdom
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Industrial Machinery Manufacturing
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700 & Above Employee
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Distribution & Supply Manager
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2007 - 2008
I added the Distribution and Supply Manager role responsibilities while continuing my previous Distribution Business Unit Manager duties. I oversaw annual purchasing volumes of $50M, led a sourcing team of six, and implemented Lean material flow. I also managed distribution work stream projects, purchasing, and production control for the Commercial Business Unit.CONTRIBUTIONS ● Reduced on-hand inventory by 30% and improved customer on-time delivery by 24%.● Developed a new product marketing and distribution program with Sales team that generatedproduct deliveries with the shortest lead times in the industry.● Developed a new supplier rating and approval process.
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Distribution Business Unit Manager
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2006 - 2007
I started working at Pentair in the Distribution Business Unit Manager role and led tactical supply chain for the $100M operation and oversaw a team of 25. My responsibilities included directing our receiving, distribution, inventory control, warehousing, logistics, and subassembly functions. CONTRIBUTIONS ● Reduced subassembly labor content for flow valve assembly by 75% through automation.● Negotiated new logistics contracts, saving 25% annually.● Achieved 99.95% accurate shipments and a 9% productivity increase.
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Husco
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United States
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Industrial Machinery Manufacturing
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500 - 600 Employee
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Focus Factory Manager - Ag Products
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2001 - 2006
I guided a team of Production Supervisors, Engineers, Schedulers, Quality Managers, and 140 Machinists who built hydraulic control systems for automotive and off-highway mobile equipment. I helped lead a $45M manufacturing operation with an IAM represented workforce; overseeing complex projects and connecting all areas of our supply chain. The most rewarding part of this job was carrying out continuous improvement initiatives.CONTRIBUTIONS ● Boosted daily throughput by 48% while business grew by 35% over an 18-month period.● Achieved a 97% on-time delivery rating and 1200-PPM quality rating in all customer locations.● Led manufacturing team to reduce lead times by 33% and doubled value-added time within the cycle.
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Education
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University of Wisconsin-Platteville
BS, Industrial Technology -
University of Wisconsin-Milwaukee
Certificate of Project Management