Mayur Dalvadi

HOD-Engineering (Maintenance-Utility-Projects) at DMCC SPECIALITY CHEMICALS LIMITED
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Contact Information
Location
Bharuch, Gujarat, India, IN
Languages
  • English Full professional proficiency
  • Hindi Full professional proficiency
  • Gujarati Full professional proficiency

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Ajay Tiwari

I know Mayur for quite some time. Very rarely, I have come across a professional with such versatility & skills. He has been in many roles such as Project lead, Project Manager, Site lead, etc. He is known for commitment towards the assigned role & project and accomplish it with full dedication. His strong engineering, project management & leadership skills are great asset to any project & organisation. I wish him good luck for all endeavors.

Debabrata Sarkar

I know Mr Mayur since 2017. He is very dedicated at his job, true team leader and completes his job with Speed. His understanding of concept is very clear. He is self motivated, methodical and very capable team leader. He is not only reliable and forward thinking leader but also an inspiring team player.

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Credentials

  • ISO-14001 & OHSAS-18001 Implementation
    QGS Training Institute, New-Delhi
    Dec, 2011
    - Sep, 2024
  • SAP Software R/3 EC6 version
    ESSAR Steel India Limited

Experience

    • India
    • Chemical Manufacturing
    • 1 - 100 Employee
    • HOD-Engineering (Maintenance-Utility-Projects)
      • Jul 2022 - Present

      Responsible-Heading for Overseeing the complete Engineering Sections & Lead the Plant Maintenance, Utilities, Expansion Projects including Automation-Instrumentation of all equipment & to reduce/optimize time-energy-cost-man-machine-breakdowns. • Speciality Chemicals Maintenance work for DHDPS, BSCL, Benzene Sulfonic Acid, Borax Decahydrate, Pentahydrate, Boric Acid, Sulphuric Acid, Oleum, Chloro Sulphonic Acid. • Utilities O&M for Reactors, Vessels, Scrubber, ATFD, MEE, Boilers… Show more Responsible-Heading for Overseeing the complete Engineering Sections & Lead the Plant Maintenance, Utilities, Expansion Projects including Automation-Instrumentation of all equipment & to reduce/optimize time-energy-cost-man-machine-breakdowns. • Speciality Chemicals Maintenance work for DHDPS, BSCL, Benzene Sulfonic Acid, Borax Decahydrate, Pentahydrate, Boric Acid, Sulphuric Acid, Oleum, Chloro Sulphonic Acid. • Utilities O&M for Reactors, Vessels, Scrubber, ATFD, MEE, Boilers, WHRB, Compressor, Chillers, Pumps, Cooling Tower, HVAC-Air Conditioning, Heat Exchangers, Water Treatment-Storage & Distribution Plants for Drinking-RO-DM-Cooling-Process Water. • Reducing Downtime, Overall Equipment Effectiveness-OEE, Mean time to repair-MTTR, Mean time between failure-MTBF, Preventive maintenance compliance with Energy-Cost Saving. • Successful implementation ISO-14001:2004 & OHSAS-18001:2007. • Inventory Management with SAP-ERP-Mirror with Environment, Health & Safety Management Systems. Show less Responsible-Heading for Overseeing the complete Engineering Sections & Lead the Plant Maintenance, Utilities, Expansion Projects including Automation-Instrumentation of all equipment & to reduce/optimize time-energy-cost-man-machine-breakdowns. • Speciality Chemicals Maintenance work for DHDPS, BSCL, Benzene Sulfonic Acid, Borax Decahydrate, Pentahydrate, Boric Acid, Sulphuric Acid, Oleum, Chloro Sulphonic Acid. • Utilities O&M for Reactors, Vessels, Scrubber, ATFD, MEE, Boilers… Show more Responsible-Heading for Overseeing the complete Engineering Sections & Lead the Plant Maintenance, Utilities, Expansion Projects including Automation-Instrumentation of all equipment & to reduce/optimize time-energy-cost-man-machine-breakdowns. • Speciality Chemicals Maintenance work for DHDPS, BSCL, Benzene Sulfonic Acid, Borax Decahydrate, Pentahydrate, Boric Acid, Sulphuric Acid, Oleum, Chloro Sulphonic Acid. • Utilities O&M for Reactors, Vessels, Scrubber, ATFD, MEE, Boilers, WHRB, Compressor, Chillers, Pumps, Cooling Tower, HVAC-Air Conditioning, Heat Exchangers, Water Treatment-Storage & Distribution Plants for Drinking-RO-DM-Cooling-Process Water. • Reducing Downtime, Overall Equipment Effectiveness-OEE, Mean time to repair-MTTR, Mean time between failure-MTBF, Preventive maintenance compliance with Energy-Cost Saving. • Successful implementation ISO-14001:2004 & OHSAS-18001:2007. • Inventory Management with SAP-ERP-Mirror with Environment, Health & Safety Management Systems. Show less

    • India
    • Chemical Manufacturing
    • 400 - 500 Employee
    • Sr.Manager-Maintenance / Utility / Project
      • Mar 2017 - Jul 2022

      Jay Chemicals, India's top leading manufacturers and exporter of Reactive-Disperse Dyes, Textile auxiliary, Construction Chemical with ZLD technology & Annual revenues exceeding 100 million USD. Currently heading Reactive-Disperse Dyes Intermediate plant Engineering, Maintenance, Utility & Projects functions. For the Execution of maintenance & projects within budget & timeframe. Control various cost heads like reduction in break down, Inventory control, to support new production… Show more Jay Chemicals, India's top leading manufacturers and exporter of Reactive-Disperse Dyes, Textile auxiliary, Construction Chemical with ZLD technology & Annual revenues exceeding 100 million USD. Currently heading Reactive-Disperse Dyes Intermediate plant Engineering, Maintenance, Utility & Projects functions. For the Execution of maintenance & projects within budget & timeframe. Control various cost heads like reduction in break down, Inventory control, to support new production techniques, regular benchmarking. Proposing new energy conservation policy & identification of the areas for the opportunities; maintain harmonious industrial relations; evaluation of staff performance and reporting to the Unit Head. H-Acid (400 MT/Month Manufacturing Process) Maintenance work for Sulphonation, Nitration, Neutralization, Filtra-tion, Reduction, Fusion mass, Isolation, Hydrogenation, Solvent, SSP, Centrifuges, Brine Chillers, MEE. VS (Vinyl Sulphone, 600 MT/Month Manufacturing Process) Maintenance work for Sulphonation, Drowning, Reduc-tion, Ethoxilation, Condensation, Centrifuge, Drying, Esterification, Hydrolysis, Dumping, Nutch. Pulverization, Dryer, Mother Liquor. CPC (Copper Phthalocyanine Blue, 200 MT/Month with ZLD facility Manufacturing Process Maintenance work for Glass Vessel, RVD-Rotary Vacuum Dryer, Acid Treatment, Filter press, SFD-Spin Flash Drying, Thermic Fluid Heater. Acetanilide flakes-250 MT/Month Manufacturing Process-Maintenance work for Aniline Oil-Acetic Acid-Anhydrate Storage, Oil Vacuum, Separator, Colum, Flaker Drum, Reactor Vessel, Shell & tube Heat exchanger, Condenser. O&M inclusive Project work for Reactors, Coal Boiler, Brine & Ammonia Chilling Plant, Compressor, HVAC, Scrubbers, Pumps, Dehumidification, AHU Blowers, Bag-Filters, Heat Exchangers. Water Treatment Plant facilities like CETP, MEE-Multi Effect Evaporation System, ATFD-Agitated thin Film Dryer, RO Plant, DM Plant, Cooling Towers, Drinking Water & Soft Water Show less Jay Chemicals, India's top leading manufacturers and exporter of Reactive-Disperse Dyes, Textile auxiliary, Construction Chemical with ZLD technology & Annual revenues exceeding 100 million USD. Currently heading Reactive-Disperse Dyes Intermediate plant Engineering, Maintenance, Utility & Projects functions. For the Execution of maintenance & projects within budget & timeframe. Control various cost heads like reduction in break down, Inventory control, to support new production… Show more Jay Chemicals, India's top leading manufacturers and exporter of Reactive-Disperse Dyes, Textile auxiliary, Construction Chemical with ZLD technology & Annual revenues exceeding 100 million USD. Currently heading Reactive-Disperse Dyes Intermediate plant Engineering, Maintenance, Utility & Projects functions. For the Execution of maintenance & projects within budget & timeframe. Control various cost heads like reduction in break down, Inventory control, to support new production techniques, regular benchmarking. Proposing new energy conservation policy & identification of the areas for the opportunities; maintain harmonious industrial relations; evaluation of staff performance and reporting to the Unit Head. H-Acid (400 MT/Month Manufacturing Process) Maintenance work for Sulphonation, Nitration, Neutralization, Filtra-tion, Reduction, Fusion mass, Isolation, Hydrogenation, Solvent, SSP, Centrifuges, Brine Chillers, MEE. VS (Vinyl Sulphone, 600 MT/Month Manufacturing Process) Maintenance work for Sulphonation, Drowning, Reduc-tion, Ethoxilation, Condensation, Centrifuge, Drying, Esterification, Hydrolysis, Dumping, Nutch. Pulverization, Dryer, Mother Liquor. CPC (Copper Phthalocyanine Blue, 200 MT/Month with ZLD facility Manufacturing Process Maintenance work for Glass Vessel, RVD-Rotary Vacuum Dryer, Acid Treatment, Filter press, SFD-Spin Flash Drying, Thermic Fluid Heater. Acetanilide flakes-250 MT/Month Manufacturing Process-Maintenance work for Aniline Oil-Acetic Acid-Anhydrate Storage, Oil Vacuum, Separator, Colum, Flaker Drum, Reactor Vessel, Shell & tube Heat exchanger, Condenser. O&M inclusive Project work for Reactors, Coal Boiler, Brine & Ammonia Chilling Plant, Compressor, HVAC, Scrubbers, Pumps, Dehumidification, AHU Blowers, Bag-Filters, Heat Exchangers. Water Treatment Plant facilities like CETP, MEE-Multi Effect Evaporation System, ATFD-Agitated thin Film Dryer, RO Plant, DM Plant, Cooling Towers, Drinking Water & Soft Water Show less

    • Manager-Engineering & Projects
      • Sep 2009 - Mar 2017

      Essar Steel is an integrated flat carbon steel manufacturer - from iron ore to ready-to-market products manufacturing facili-ties comprise iron making, steelmaking. Pipe Manufacturing Greenfield Projects for L-Saw, Spiral, 3lpe Coating Plant executed from Land, Budgeting to Ma-chine Design, Procurement, Erection-Commissioning & Operational. Determines Project Schedules, Specification, Layout, P&I, Hazop-plan, timeframes. Capacity mapping-conceptualization technical… Show more Essar Steel is an integrated flat carbon steel manufacturer - from iron ore to ready-to-market products manufacturing facili-ties comprise iron making, steelmaking. Pipe Manufacturing Greenfield Projects for L-Saw, Spiral, 3lpe Coating Plant executed from Land, Budgeting to Ma-chine Design, Procurement, Erection-Commissioning & Operational. Determines Project Schedules, Specification, Layout, P&I, Hazop-plan, timeframes. Capacity mapping-conceptualization technical specification. Manage personnel to ensure that all Air-Gas-Fuel-Water, Wastewater facilities executed as per Design, Operated, Repaired & Maintained Efficiently-Effective manner to comply with all Federal-State Standards, Permit Conditions, Norms, Compliance with Rules- Regulations. Monitors utilities services contracts to ensure compliance, effective performance. Conducts studies and oversees the implementation of mandated environmental reports, water audits, leak detection surveys, plan water quality reports. Projects & Maintenance Management with RCM, Conditioning Monitoring, Breakdown, Preventive, Shutdown, Changeover, Proactive, Predictive, Spares repairing, overhauling, Improvement & Technology up gradations. Maintenance Techniques Implementation like DMAIC, Six-sigma, TPM, 5S, Kaizen, CAPA, FMEA. MTBF, MTTR & OEE. Budget Preparation, Monitoring, Control, Expense PR-PO, SAP & Arriba Networking System. Show less Essar Steel is an integrated flat carbon steel manufacturer - from iron ore to ready-to-market products manufacturing facili-ties comprise iron making, steelmaking. Pipe Manufacturing Greenfield Projects for L-Saw, Spiral, 3lpe Coating Plant executed from Land, Budgeting to Ma-chine Design, Procurement, Erection-Commissioning & Operational. Determines Project Schedules, Specification, Layout, P&I, Hazop-plan, timeframes. Capacity mapping-conceptualization technical… Show more Essar Steel is an integrated flat carbon steel manufacturer - from iron ore to ready-to-market products manufacturing facili-ties comprise iron making, steelmaking. Pipe Manufacturing Greenfield Projects for L-Saw, Spiral, 3lpe Coating Plant executed from Land, Budgeting to Ma-chine Design, Procurement, Erection-Commissioning & Operational. Determines Project Schedules, Specification, Layout, P&I, Hazop-plan, timeframes. Capacity mapping-conceptualization technical specification. Manage personnel to ensure that all Air-Gas-Fuel-Water, Wastewater facilities executed as per Design, Operated, Repaired & Maintained Efficiently-Effective manner to comply with all Federal-State Standards, Permit Conditions, Norms, Compliance with Rules- Regulations. Monitors utilities services contracts to ensure compliance, effective performance. Conducts studies and oversees the implementation of mandated environmental reports, water audits, leak detection surveys, plan water quality reports. Projects & Maintenance Management with RCM, Conditioning Monitoring, Breakdown, Preventive, Shutdown, Changeover, Proactive, Predictive, Spares repairing, overhauling, Improvement & Technology up gradations. Maintenance Techniques Implementation like DMAIC, Six-sigma, TPM, 5S, Kaizen, CAPA, FMEA. MTBF, MTTR & OEE. Budget Preparation, Monitoring, Control, Expense PR-PO, SAP & Arriba Networking System. Show less

    • India
    • Appliances, Electrical, and Electronics Manufacturing
    • Assistant Manager-Utility & Projects
      • Mar 2005 - Aug 2009

      Welspun Group, India’s fastest growing global conglomerates businesses with Pipes, Home Textiles, Infrastructure, Steel, Advanced Textiles and Flooring solutions. Leading the team & responsible for Greenfield Projects, Utility & Plant Maintenance Utility-Plant maintenance for L-Saw, Spiral, ERW, Coating like 3LPE, PP-PE & Concrete Weight Coating plants machine like Edge Milling, Crimping-JCO Hydraulic Press, Tack, Inside/Outside Welding, Beveling, Expander, Hydro-Tester, Spiral… Show more Welspun Group, India’s fastest growing global conglomerates businesses with Pipes, Home Textiles, Infrastructure, Steel, Advanced Textiles and Flooring solutions. Leading the team & responsible for Greenfield Projects, Utility & Plant Maintenance Utility-Plant maintenance for L-Saw, Spiral, ERW, Coating like 3LPE, PP-PE & Concrete Weight Coating plants machine like Edge Milling, Crimping-JCO Hydraulic Press, Tack, Inside/Outside Welding, Beveling, Expander, Hydro-Tester, Spiral Mill, DE-coiler, Pipe Washing, Welding flux system, Conveyers, EOT Cranes, Earthmoving equipment maintenance like Mobile Hydra, Forklift, Vacuum Cranes, Extruders, Anticorrosive Coating, Shot Blasting, Gas Oven, HP Water Wash, Induction Heating, End Brushing, Phosphate/Chromates Washing. Utilities Management Rotating Equipment Compressors, Blowers, Pumping Stations, Cooling Tower, Water Treatment Plants RO-DM-Soft-STP-ETP-DRINKING Water. Chillers, HVAC, Air-conditioners, Dehumidification. Show less Welspun Group, India’s fastest growing global conglomerates businesses with Pipes, Home Textiles, Infrastructure, Steel, Advanced Textiles and Flooring solutions. Leading the team & responsible for Greenfield Projects, Utility & Plant Maintenance Utility-Plant maintenance for L-Saw, Spiral, ERW, Coating like 3LPE, PP-PE & Concrete Weight Coating plants machine like Edge Milling, Crimping-JCO Hydraulic Press, Tack, Inside/Outside Welding, Beveling, Expander, Hydro-Tester, Spiral… Show more Welspun Group, India’s fastest growing global conglomerates businesses with Pipes, Home Textiles, Infrastructure, Steel, Advanced Textiles and Flooring solutions. Leading the team & responsible for Greenfield Projects, Utility & Plant Maintenance Utility-Plant maintenance for L-Saw, Spiral, ERW, Coating like 3LPE, PP-PE & Concrete Weight Coating plants machine like Edge Milling, Crimping-JCO Hydraulic Press, Tack, Inside/Outside Welding, Beveling, Expander, Hydro-Tester, Spiral Mill, DE-coiler, Pipe Washing, Welding flux system, Conveyers, EOT Cranes, Earthmoving equipment maintenance like Mobile Hydra, Forklift, Vacuum Cranes, Extruders, Anticorrosive Coating, Shot Blasting, Gas Oven, HP Water Wash, Induction Heating, End Brushing, Phosphate/Chromates Washing. Utilities Management Rotating Equipment Compressors, Blowers, Pumping Stations, Cooling Tower, Water Treatment Plants RO-DM-Soft-STP-ETP-DRINKING Water. Chillers, HVAC, Air-conditioners, Dehumidification. Show less

    • Junior Technician-Utilities
      • Oct 1997 - Mar 2005

      SWIL-Jhagadia Copper, Primary Smelting and Refinery complex having capacity of 50,000 TPA copper cathodes, conforming to LME-A Grade. Smelter-Refinery’s Plant O&M Management like Kaldo furnace, Burner lance, Scrubber, Oven-tilting mechanism, Lances, Cooling Jacket, Material conveying system, Oxidizing-reduction process, Poclain, Refractory brick lining, casting-laddle-mould maintenance, slag granulations, EOT cranes, Anode-cathode oxidation process, H2SO4 stor-age-circulation, Arsenic… Show more SWIL-Jhagadia Copper, Primary Smelting and Refinery complex having capacity of 50,000 TPA copper cathodes, conforming to LME-A Grade. Smelter-Refinery’s Plant O&M Management like Kaldo furnace, Burner lance, Scrubber, Oven-tilting mechanism, Lances, Cooling Jacket, Material conveying system, Oxidizing-reduction process, Poclain, Refractory brick lining, casting-laddle-mould maintenance, slag granulations, EOT cranes, Anode-cathode oxidation process, H2SO4 stor-age-circulation, Arsenic gas treatment system, stripping-packing machines. Working with O&M Utility like compressor, cooling-tower, chiller, water treatment DM-RO-Soft-ETP-STP Plant. Tank Farm Areas like LDO-HFO-Oxygen-Sulphuric Acid-LPG-Propane Handling & HVAC work Show less SWIL-Jhagadia Copper, Primary Smelting and Refinery complex having capacity of 50,000 TPA copper cathodes, conforming to LME-A Grade. Smelter-Refinery’s Plant O&M Management like Kaldo furnace, Burner lance, Scrubber, Oven-tilting mechanism, Lances, Cooling Jacket, Material conveying system, Oxidizing-reduction process, Poclain, Refractory brick lining, casting-laddle-mould maintenance, slag granulations, EOT cranes, Anode-cathode oxidation process, H2SO4 stor-age-circulation, Arsenic… Show more SWIL-Jhagadia Copper, Primary Smelting and Refinery complex having capacity of 50,000 TPA copper cathodes, conforming to LME-A Grade. Smelter-Refinery’s Plant O&M Management like Kaldo furnace, Burner lance, Scrubber, Oven-tilting mechanism, Lances, Cooling Jacket, Material conveying system, Oxidizing-reduction process, Poclain, Refractory brick lining, casting-laddle-mould maintenance, slag granulations, EOT cranes, Anode-cathode oxidation process, H2SO4 stor-age-circulation, Arsenic gas treatment system, stripping-packing machines. Working with O&M Utility like compressor, cooling-tower, chiller, water treatment DM-RO-Soft-ETP-STP Plant. Tank Farm Areas like LDO-HFO-Oxygen-Sulphuric Acid-LPG-Propane Handling & HVAC work Show less

Education

  • Mechanical Engineering Diploma
    High School Diploma, Thermal Engineering
    1994 - 1997
  • Mechanical Draftman & Estimations
    First Class
    1992 - 1994
  • High School-Secondary Education
    First Class
    1991 - 1992

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