Advanced Manufacturing Innovation Leader

• Jul 2023 - Present

A trusted and recognized industry innovation advisor for Headland Advanced Manufacturing solutions in metals additive manufacturing, materials processing and laser applications, to achieve operational excellence smart factory transitions and operations. A trusted and recognized industry innovation advisor for Headland Advanced Manufacturing solutions in metals additive manufacturing, materials processing and laser applications, to achieve operational excellence smart factory transitions and operations.

Manufacturing Innovation Manager (Research Director)

• Mar 2017 - Jan 2023

Key Contributions • Directed manufacturing technology innovation projects valued at $254M from a $35M IMCRC Cash Contributions investment in collaboration with 78 industry and 14 Research/University Partners employing resources of over 200 researchers. • Research spanned TRL4 to TRL7 (from concept to prototype and beyond) focused on sensors, data analytics, advanced materials, smart robotics, automation, additive manufacturing (3D printing), and augmented and virtual reality • Drove research and innovation that aligns with Australia’s advanced manufacturing priority areas for long-term impact of estimated $4.2bn to 2030. • Fostered industry partnerships to source new business opportunities, and negotiate and manage contracts • Worked collaboratively to offer technical expertise, project management insights, and commercial guidance • Monitor progress and performance, delivering technical and financial reporting to Commonwealth stakeholders Show less

Advisory Committee Member

• Oct 2018 - Oct 2021

Chief Engineer Material & Process Technology

• Apr 2016 - Mar 2017

Key Contributions • Led innovation to foster growth of China’s largest vertically integrated carbon fibre composite materials manufacturer • Provided technical, commercial and operational leadership within the company’s R&D Engineering Technology Centre • Oversaw training, mentorship and performance management of emerging generation of composite engineers • Drove continuous improvement through process and technology advancement to meet aerospace standards • Developed in-house process specifications and standard operating procedures to enhance quality and compliance • Offered expert guidance to develop and implement Design for Manufacture solutions in order to increase efficiency • Embraced emerging technologies and composites processes to streamline manufacturing and reduce costs • Evaluated current and future projects to quantify risks, costs and opportunities within the global market Show less

Materials and Process Engineering Lead / Technical Lead Engineer

• Jan 2010 - Mar 2016

Key Contributions• Materials & Processes Subject Matter Expert, including contributing to the Material Review Board• Led Engineering and Trades skilled teams responsible for composite processing of 650+ aircraft components• Drew on expertise to offer technical advice and complex troubleshooting, both locally and for international teams• Contributed significantly to stabilising effective delivery of a work package worth US$5B+ over a 20-year contract• Engineering Lead Designation approvals relating to 787, total 4000+.• Delivered US$5M p.a. savings and reduced waste and environmental impact through production optimisations• Streamlined manufacturing to enable production rates of 14 shipsets month, up from 10• Contributed to the development of Standard Repair Manual for 787 Movable Trailing Edge• Invented and patented system for resin containment and injection, which is used to manufacture 40,000+ parts p.a.• Offered technical support to external stakeholders including aerostructures manufacturing specialists FACC Austria Show less

SENIOR LEAD ENGINEER: MATERIALS & PROCESS TECHNOLOGY

• Jan 2004 - Dec 2009

Key Contributions• Undertook senior leadership role as Principal Process Developer for resin infusion technology and diaphragm forming for 787 Movable trailing Edge program.• Led innovation across production design and manufacturing in order to streamline processes and enhance efficiency• Implemented process to support 60% cycle time reduction saving up to 75% labour and approx. US$25M p.a.• Managed engineering, technical and trades teams to design, build, and deliver US$50M composites production system• Oversaw process qualification and approvals, and supported engineering and manufacturing production teams• Recognised for my contribution when team awarded from Aerospace JEC Composites trophy 2008 Show less

RESEARCH ENGINEER: RESEARCH AND DEVELOPMENT TEAM

• Sep 2002 - Dec 2003

Key Contributions• Developed, implemented and qualified diaphragm moulding production process for B-777 Empennage composite parts• Provided leadership, expert technical guidance and project oversight to drive innovation in composites processing• Secured US$16M in savings over 12 years through process improvements and streamlining of production methods• Effectively steered technology development from initial concept design and approvals through to production phases• Oversaw product and factory design, tooling, equipment selection, and start up for new processes• Problem-solved complex issues for B-777 rudder, B-757 rudder, F/A 18 flaps and Wedgetail aircraft components• Ensured compliance with quality frameworks, managing approvals and conducting audits of materials and processes Show less

Senior Research And Development Engineer / Composites Manufacturing Automation

• Jan 2000 - Aug 2002

Developed manufacturing techniques from proof of concept to prototype including tooling and processing validated physically and virtually using materials characterisation data and FEM. Student supervision and Active engagement with CRC partners. Developed manufacturing techniques from proof of concept to prototype including tooling and processing validated physically and virtually using materials characterisation data and FEM. Student supervision and Active engagement with CRC partners.

Senior Research Fellow

• Sep 1998 - Dec 2000

Project Lead/ Technical Lead

• Jan 1995 - Aug 1998

Lead for Rolling Technology transfer 1995 Lead for Cathode connections technology (Carbon to Steel Welding and New collector bar technology). 1996-1998. Lead for Rolling Technology transfer 1995 Lead for Cathode connections technology (Carbon to Steel Welding and New collector bar technology). 1996-1998.

Research Metallurgist, Extrusion & Rolling Technology Group

• Jan 1991 - Dec 1994

Technical support to Comalco Extrusion and Rolling Mills. Materials characterization and Materials and Process Development for Comalco's production Facilities in Yennora NSW and Minto NSW. Technical support to Comalco Extrusion and Rolling Mills. Materials characterization and Materials and Process Development for Comalco's production Facilities in Yennora NSW and Minto NSW.