Marcelo Carvalho Sena

Chemistry Coordinator at Nilko Metalirgia Ltda.
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Contact Information
us****@****om
(386) 825-5501
Location
Pinhais, Paraná, Brazil, BR
Languages
  • English Full professional proficiency

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Kenny Rossi

Liderança, organização e responsabilidade impecável. Mostrou ser capaz de lidar com qualquer problema de maneira simples, clara e direta. Além disso, trabalha muito bem em equipe, e sempre me orientou ou ajudou quando foi necessário. Tenho total respeito e admiração por você. Obrigado por ter me escolhido para fazer parte da sua equipe!

Thiago Anginski

Marcelo é um profissional com um rico conhecimento na área de produtos químicos, pintura e tratamentos superficiais. Um profissional que está sempre aberto a trazer novos métodos que propiciam em diferenciais incríveis em sua área de atuação. Além deste aspecto, o mesmo possui um vasto conhecimento em auditorias internas, o qual transmite a todos em que tenham interesse de aprender sobre seus assuntos de domínio.

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Credentials

  • ABNT PR 2030 - A Jornada ESG - Aprenda a Implementar
    ABNT - Associação Brasileira de Normas Técnicas
    May, 2023
    - Nov, 2024
  • Desenvolvimento do Sistema de Gestão da Qualidade ABNT ISO 9001:2015 na prática
    ABNT - Associação Brasileira de Normas Técnicas
    May, 2023
    - Nov, 2024
  • Formação de auditor interno NBR ISO 9001:2015
    Qualimaster Consultoria Empresarial
    May, 2023
    - Nov, 2024
  • Fundamentos de Power BI
    Grupo Voitto
    Feb, 2023
    - Nov, 2024
  • Lean Seis Sigma Green Belt
    FM2S Educação e Consultoria
    Feb, 2022
    - Nov, 2024
  • Manutenção Lean (TPM)
    FM2S Educação e Consultoria
    Feb, 2022
    - Nov, 2024
  • Gestão de Processos
    FM2S Educação e Consultoria
    Oct, 2021
    - Nov, 2024
  • Curso de Simulação Computacional Multifísica Com Ansys Discovery
    Instituto ESSS
    Apr, 2020
    - Nov, 2024

Experience

    • Brazil
    • Computers and Electronics Manufacturing
    • 100 - 200 Employee
    • Chemistry Coordinator
      • Mar 2023 - Present

    • Chemical
      • Mar 2022 - Mar 2023

      Responsible for: • Alignment and monitoring of goals and indicators of the chemistry and environment department (A3 methodology); • Risk process analysis of initiatives related to chemistry and the environment; • Nilko Group chemistry and environment team management; • Management and standardization of documented information related to Nilko Group's chemical and environmental processes; • Feasibility analysis of the implementation of new chemical processes; • Management of external partners related to environmental compliance; • Management of the chemical laboratory and warehouse. Main activities: • Review of analysis routines and implementation of monitoring and control indicators for physical-chemical processes; • Review of chemical inventory monitoring and management routines; • Creation of an organizational structure to manage matters related to chemistry and the environment; Results: • Creation of the Nilko Group's chemistry and environment department; • Reduction in the range of variation of critical parameters of physical-chemical processes, in order to ensure greater predictability of process delivery; • Creation of an information base for consultation in the company's directory, based on a report with documented information on the failure modes that occurred during the year, analyzes carried out and actions taken for their correction or mitigation (based on the PDCA model); • Reduction in the value of the stock of chemical products held at the unit and reduction in the consumption of chemical products through analysis of the history of use, definition of safety stock and creation and systematization for the use of products under routine chemical analysis. Show less

    • Process Analyst
      • Mar 2021 - Mar 2022

      Responsible for:• Adequacy and expansion of physical-chemical processes and industrial facilities;• Development and management of continuous improvement projects (Lean Six Sigma);• Preparation and review of operating procedures and work instructions for physical-chemical processes, as well as employee training;• Root cause analysis of internal and external quality problems arising from physical-chemical processes (8D methodology);• Hiring, managing activities and developing the chemical process intern;• Management of the chemical laboratory and warehouse.Main activities:• Board approval, design and implementation of an automatic electrostatic painting line;• Construction of an agreement with a commercial partner to build a project for the renovation of chemical treatment lines;• Industrial facilities mapping project.Results:• Average increase of 100% in the productivity of the automatic electrostatic painting line in relation to the old line;• Approval of investment by the Board of Directors for the renovation and expansion of chemical treatment lines in partnership with a specialized company;• Mapping and documentation of the entire hydraulic installation of the unit. Show less

    • Processist
      • Aug 2020 - Mar 2021

      Responsibilities:• Identify opportunities for improvement and cost reduction in production processes;• Review of manufacturing processes in the industrial management system;• Preparation and review of operating procedures and work instructions, as well as employee training;• Root cause analysis of internal and external quality issues (8D methodology);• Analysis of production data and survey of production process costs;• Development and management of spreadsheets of indicators for the engineering sector.Main activities:• Project for mapping, balancing, costing and reviewing the customer's production process, which represents the second largest portion of the unit's revenue.Results:• Eliminated waste due to overproduction, completely eliminated the quality problem related to the movement of parts, identified points with different costs from the budget and, finally, carried out a review of the process in the industrial management system. Show less

    • Engineering intern
      • Jan 2020 - Aug 2020

      Responsibilities:• Assist in the introduction of new products in the factory, monitoring the production processes involved and identifying opportunities for improvement.Main activities:• Development and implementation of KPI's for strategic production processes, including training of the employees involved.Results:• Creation of a dashboard in Excel and making it available to the production supervisor, in addition to creating a routine weekly meeting for the leadership to discuss results and create action plans. Show less

    • United States
    • Food and Beverage Manufacturing
    • 700 & Above Employee
    • Supply Chain Reinvention Intern
      • Mar 2019 - Oct 2019

      Responsibilities: • Make the interface between the engineering area, production sector and outsourced company, helping in the implementation of automation projects in the chocolate production plant. Main activities: • Commissioning of a robotic cell for supplying raw material in the production line and reporting to stakeholders; • Review of information collection points on the production line together with the quality sector. Results: • Deliver a report to stakeholders with information on tests conducted at the factory and results of the commissioning period; • 30% reduction in manual collection points in one of the production lines, with the possibility of replication. Show less

Education

  • MBA USP/Esalq
    MBA em Gestão de Negócios, Ciências Humanas
    2023 - 2024
  • Universidade Tecnológica Federal do Paraná
    Bachelor in Chemical Engineering, Chemical Engineering
    2013 - 2020
  • Etec Cônego José Bento
    Ensino Técnico, Química
    2011 - 2013

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