Mallikarjuna Masala
Sr. Design Engineer at Axis Inc.,- Claim this Profile
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Experience
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Axis Inc.,
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United States
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Media Production
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1 - 100 Employee
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Sr. Design Engineer
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Jun 2011 - Present
• Design Engineer for off-highway heavy duty engine valve train system. • Hands-on-experience in designing various components of valve-train such as cam shafts, lifters, pushrods, rocker arms, valve bridge, valve springs, inserts and valves. • Optimized concept designs using tolerance stack ups, FMEA, supplier collaboration and also using analysis tools such as Pro/Mechanica. • Gained experience in using specific tools such as CAM design, Dynasty to design cam lobes and other… Show more • Design Engineer for off-highway heavy duty engine valve train system. • Hands-on-experience in designing various components of valve-train such as cam shafts, lifters, pushrods, rocker arms, valve bridge, valve springs, inserts and valves. • Optimized concept designs using tolerance stack ups, FMEA, supplier collaboration and also using analysis tools such as Pro/Mechanica. • Gained experience in using specific tools such as CAM design, Dynasty to design cam lobes and other components of valve train as per engine performance requirement. • Lead projects related to field/quality issues. Obtained data about the issues, identified root cause using 6-sigma tools and resolved by developing/implementing solutions. • Conducted design reviews of valve train systems, lead detailing/releasing activities of all component drawings per NPI program schedule and worked with suppliers to procure components on time to support new engine builds. Show less • Design Engineer for off-highway heavy duty engine valve train system. • Hands-on-experience in designing various components of valve-train such as cam shafts, lifters, pushrods, rocker arms, valve bridge, valve springs, inserts and valves. • Optimized concept designs using tolerance stack ups, FMEA, supplier collaboration and also using analysis tools such as Pro/Mechanica. • Gained experience in using specific tools such as CAM design, Dynasty to design cam lobes and other… Show more • Design Engineer for off-highway heavy duty engine valve train system. • Hands-on-experience in designing various components of valve-train such as cam shafts, lifters, pushrods, rocker arms, valve bridge, valve springs, inserts and valves. • Optimized concept designs using tolerance stack ups, FMEA, supplier collaboration and also using analysis tools such as Pro/Mechanica. • Gained experience in using specific tools such as CAM design, Dynasty to design cam lobes and other components of valve train as per engine performance requirement. • Lead projects related to field/quality issues. Obtained data about the issues, identified root cause using 6-sigma tools and resolved by developing/implementing solutions. • Conducted design reviews of valve train systems, lead detailing/releasing activities of all component drawings per NPI program schedule and worked with suppliers to procure components on time to support new engine builds. Show less
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Caterpillar Inc.
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United States
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Machinery Manufacturing
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700 & Above Employee
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Engineer
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Jun 2008 - Jun 2011
• Product Configuration Engineer for CAT C27/C32 medium machine segment group supporting engine development program to meet Tier4 emissions requirement for CAT machines (Large wheel Loaders/Dozers). • Responsible for defining requirements of new program, finalize interface documents, complete required program activities by working with customer, manufacturing and other design teams. • Responsible to track & report program status, BOM management to achieve program deadlines and to provide… Show more • Product Configuration Engineer for CAT C27/C32 medium machine segment group supporting engine development program to meet Tier4 emissions requirement for CAT machines (Large wheel Loaders/Dozers). • Responsible for defining requirements of new program, finalize interface documents, complete required program activities by working with customer, manufacturing and other design teams. • Responsible to track & report program status, BOM management to achieve program deadlines and to provide required documentations to complete design reviews and gateway reviews. • Lead various design projects such as mounting bracket for oil/fuel filters, turbo & OCV oil lines and heat shields for protecting various components on the engine. • Effectively used design tools such as FMEA, tolerance stack-up analysis and FEA for optimization. Show less • Product Configuration Engineer for CAT C27/C32 medium machine segment group supporting engine development program to meet Tier4 emissions requirement for CAT machines (Large wheel Loaders/Dozers). • Responsible for defining requirements of new program, finalize interface documents, complete required program activities by working with customer, manufacturing and other design teams. • Responsible to track & report program status, BOM management to achieve program deadlines and to provide… Show more • Product Configuration Engineer for CAT C27/C32 medium machine segment group supporting engine development program to meet Tier4 emissions requirement for CAT machines (Large wheel Loaders/Dozers). • Responsible for defining requirements of new program, finalize interface documents, complete required program activities by working with customer, manufacturing and other design teams. • Responsible to track & report program status, BOM management to achieve program deadlines and to provide required documentations to complete design reviews and gateway reviews. • Lead various design projects such as mounting bracket for oil/fuel filters, turbo & OCV oil lines and heat shields for protecting various components on the engine. • Effectively used design tools such as FMEA, tolerance stack-up analysis and FEA for optimization. Show less
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Butler Inc
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United States
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Design Engineer
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Oct 2005 - May 2008
• Provided design/analysis support to resolve field and maintenance issues on various engine platforms from medium to heavy duty engines. • Developed & validated (FEA) fuel filter bracket for a new engine program. • Involved in development of sound panels (Molded components) for wheel loader engine arrangements. • Designed components such as mounting brackets, turbo oil lines, oil fill & gage groups to resolve current production issues on Wheel Loader machine… Show more • Provided design/analysis support to resolve field and maintenance issues on various engine platforms from medium to heavy duty engines. • Developed & validated (FEA) fuel filter bracket for a new engine program. • Involved in development of sound panels (Molded components) for wheel loader engine arrangements. • Designed components such as mounting brackets, turbo oil lines, oil fill & gage groups to resolve current production issues on Wheel Loader machine applications. • Developed concept for Ethanol Fuel Injection System for test bench purpose on C15 performance engine. • Worked on developing concept models of high flow fuel pump based on low flow fuel pump. • Validation of new fuel/oil/water lines on C13 & C15 engine programs by performing FEA using ABAQUS. • Redesigned Air inlet heater for engine to make it compatible with various configurations of the engine. • Served as a Mentor for a group of 6 new engineers for detailing and releasing process per company standards. Show less • Provided design/analysis support to resolve field and maintenance issues on various engine platforms from medium to heavy duty engines. • Developed & validated (FEA) fuel filter bracket for a new engine program. • Involved in development of sound panels (Molded components) for wheel loader engine arrangements. • Designed components such as mounting brackets, turbo oil lines, oil fill & gage groups to resolve current production issues on Wheel Loader machine… Show more • Provided design/analysis support to resolve field and maintenance issues on various engine platforms from medium to heavy duty engines. • Developed & validated (FEA) fuel filter bracket for a new engine program. • Involved in development of sound panels (Molded components) for wheel loader engine arrangements. • Designed components such as mounting brackets, turbo oil lines, oil fill & gage groups to resolve current production issues on Wheel Loader machine applications. • Developed concept for Ethanol Fuel Injection System for test bench purpose on C15 performance engine. • Worked on developing concept models of high flow fuel pump based on low flow fuel pump. • Validation of new fuel/oil/water lines on C13 & C15 engine programs by performing FEA using ABAQUS. • Redesigned Air inlet heater for engine to make it compatible with various configurations of the engine. • Served as a Mentor for a group of 6 new engineers for detailing and releasing process per company standards. Show less
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Education
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University of Kentucky
Master of Science (M.S.), Mechanical Engineering -
Jawaharlal Nehru Technological University
Bachelor of Technology (B.Tech.), Mechanical Engineering