Malik Behzad Hussain
Operations Supervisor at Gatron (Industries) Limited - Official Page- Claim this Profile
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Bio
Credentials
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IC3 Digital Literacy Certification
Digi_Skills_pakNov, 2022- Oct, 2024
Experience
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Operations Supervisor
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Jan 2023 - Present
• Oversaw plant operation's including the switch over various equipments such as Cooling tower cells, Exchangers, Filters, Furnace, Pump's, Tank's, Vacuum Pump's, involved in continuous poly condensation plant. • Handled emergencies/troubleshooting & try to keep safe the plant when any emergency happened. • Oversaw reading's, maintain equipment's that controls the parameters of plant, Specific duties inspecting equipment & product, record keeping, managed manpower. • Monitored Utilities, NGP (Nitrogen Generation Plant), Instrument Air System, Chemical dosing for water treatment. • Performed detailed inspection round of plant unit wise to check abnormalities & plant equipment used in operations to ensure accurate proper functioning along with housekeeping. • Supervised MEG tank lorry received & decanting into tank yard, as well as Offloading raw material into storage silo with SOP's. • Controlled unit process variables utilizing Emerson Delta V DCS to ensure safe, efficient, and proper operations on Additives preparation vessel, Reactors, Process Column, Condensers, Evaporators, Ejector, Melt phase downstream, through Feed/Flow rates, Temperature, Pressure, levels, Vacuum to build maintain intrinsic viscosity. • Recorded carefully DCS process parameters on hourly basis such as temperature, pressure, vacuum, level, flow/drop rate, density, mole ratio, speed, rpm, amp, of various equipment's involved in continuous polycondesation plant. • Recorded logs with shift activities, instructions for upcoming, results of sample's & Negotiated during shift handover/takeover. • Prepared reports consumption of Raw materials, Production, Air, Diesel, Gas, HFO, Nitrogen, Power & Managed of inventories. Show less
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Pakistan Synthetics Limited
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Pakistan
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Plastics Manufacturing
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100 - 200 Employee
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Distributed Control System Operator
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Jun 2022 - Jan 2023
• Responsible for overseeing, reading and maintain equipment that controls the parameters of plant.• Specific duties include watch parameters. inspecting product, handle troubleshooting, record keeping, and try to safe the plant when any emergency happen.• Monitored & Control Unit Process Distributed Control System (DCS) based on Emerson Process Management System (Delta V) to ensure safe efficient, proper operation on equipments to maintain (Fludization Bed, Temperature, Pressure, Flow rates & Reactors level) to build/maintain intrinsic viscosity. • Monitored & Recorded DCS Data on a regular basis by Process Parameter readings of Temperature, Pressure, Flow rates, Reactor’s level, Blower’s, Compressor’s Rpm’s.• Review & analysis plant data using Plant information and Laboratory information.• Identify problems/determine possible solutions & actively work to resolve the issue.• Lead startups, shutdown, test runs activities.• Review SOPs/SOCs & give suggestions for plant improvement/maintenance.• Covering the team leader role. Show less
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Plant Operator
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Jun 2021 - Jan 2023
• Handled Start up/Shutdown, Holdup Switch over of pump's, Filters, Tanks, Heat Exchanger & Troubleshooting/Emergencies of continuous Poly Condensation Plant.• Operated Properly of Furnace, Equipment's, Product Machine through DCS/PLC System & HMI Panel.• Made Progress on Distillation column, Condenser’s, Reactors, Vessels Tanks, Reboiler, Furnace/oil, Pumps, Compressors, Blowers, Rotary’s, Filters, Stainer’s, Heaters/Exchangers, Crystallizer, Cooler, Vibrator’s, Valves/Controllers, Ethylene Glycol based Vacuum Ejector System, Instruments etc.• Operated Properly of Additives through PLC System/Preparation of Catalyst, Phosphoric, Red Tonner, Blue Tonner to maintain dosing tank level & adjust dosing rates on instructions.• Performed Decanting of Raw material into storage tank. • Performed Regular detailed inspection round of the unit plant equipment's used in operation to identify proper functioning.• Monitored & Record information field data parameter reading through instruments located on plant equipment.• Integrated Proper housekeeping and equipment care in plant operation area.• Coordinate with Mech/I&E team for daily routine jobs & during plant maintenance or troubleshooting condition for timely job execution.• Competent with PTW System for maintenance jobs required.• Succeeded Line Up, Start/Stop, Securing equipment, isolate/deisolate & check lines for gas/fluid leak • Recorded carefully logs on sheets/book & communication during shift handover, takeover or work with a team.• Monitored Consumption of Utilities & Check Balanced of Inventory.• Good knowledge of P&ID, PFD. Show less
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Production Operator
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Dec 2020 - May 2021
• Operated Properly Production Machine through PLC System & HMI Panel as per SOPs.• Recorded carefully data of production on daily shift basis in sheets.• Check and Balanced of inventory.
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Education
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2017 - 2020
Government College Of Technology Site Karachi
DAE, Chemical Technology/Technician -
2012 - 2015
Crescent Public School
Matriculation, Science
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