Maheshwaran Kalappan

Assistant General Manager at Grb Dairy Foods Pvt Ltd
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Contact Information
us****@****om
(386) 825-5501
Location
Chennai, Tamil Nadu, India, IN
Languages
  • ENGLISH -
  • HINDI Limited working proficiency

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Experience

    • India
    • Food and Beverage Manufacturing
    • 200 - 300 Employee
    • Assistant General Manager
      • Mar 2020 - Present

  • Chit Chat Foods
    • Chennai Area, India
    • OPERATION And FACILITY MGMT
      • Dec 2014 - Present

      Head Operation and NPD Head Operation and NPD

    • PROCESS AND PRODUCT DEVELOPMENT HEAD
      • Jan 2014 - Nov 2014

      Factory Operation, Product Development, MR for Quality Related activities Factory Operation, Product Development, MR for Quality Related activities

    • MANAGER – PLANT / R & D
      • Aug 2011 - Dec 2013

      Job description/Accountabilities/Responsibilities:-  Responsible for new projects NPD cycle’s activities & technical documentation management  Correcting Infra structure Ability and Modulate required Environment  Technical Parameters analysis for Raw, Semi-Finished Products, Aware and Concentrate to create FSSAI, GFSI AND SQF standards in Specified areas.  Specifying Standard Inspection of RM & PM Incoming ,FG requirement  Upgrade the Technology skilled man power and assign JD for individuality Person wise.  Source Credibility, Formulating Recipe ,Validate in plant process, Construct SAP Module, Implement Formulation, Hand it over SOP to Specific Dept  Responsible for independent lab scale trials & pilot plant trials according to the target consumer’s brief given as per the Plan submission form from marketing   Responsible for independent scale up factory trials & qualification trials at factory   Conducting shelf life studies for the new products and finalization of label information sheet as per FSSAI & CODEX (as required)  Interacting with the ingredient and flavor suppliers for the new functional ingredients for the new product’s characteristic requirement  Development of the new product’s process flow diagram and in-process specifications  Independently accountable for cost of factory trials and lab scale trials cost for my projects  Responsible for preliminary RM BOM generation IN SAP modules and costing of formula for internal cost of production calculation  Responsible to Maintain projected water usage, power cost, maintenance cost up to the limit   Responsible for my projects complete technical evaluation for all risks involved related to that project, by keeping project team updated on all regulations and past research literature (by constantly updating myself via food expo, seminars or information available on internet)  To submit and present monthly wise data to the list of Directors Show less

    • SENIOR MANAGER
      • Jan 2011 - Jul 2011

      Responsible for New product Development, Project execution, Source Creditability, Planning Mgmt, Capability study Operating System(s) M.S. Windows, VB & SQL Job Responsibilities To estimate shop floor allocation based on the new environment New Technology adaptation in all process areas, To create and Modify the Plant as per the requirement standards To maintain standard chain environment in all sort of areas To elaborate and originate schematically explains product knowledge To execute maximum projection against minimum cost Show less

  • SARAVANA BHAVAN GROUP
    • Chennai and India
    • Senior Manager - Quality R&D
      • Jan 2001 - Dec 2010

      Research & Product Development; Responsible for New product Development, Quality, Cost & Supply Chain Management, Identify HACCP & SAP Process Control plans ,GFSI With SQF2000 Implementation, Price Negotiation etc., Operating System(s) VB & SQL., Ms.Windows Job Responsibilities DAIRY PRODUCTS: Real fruit Ice cream , Real fruit flavored milk, Flavored Paneer, Traditional Ghee batch type ,Pasteurized Cream, Pasteurized Butter operation Milk Production plant CCP Operation head , IQF Process Head, GFSI & HACCP Co Coordinator BAKERY AND CONFECTIONERS: Process Modification in Dough preparation, Raw material and Procurement standards, Use Modern Techniques antioxidants, food additives modification, preservative analytical studies food structure analysis, final product shelf study, Package Differentiation techniques. SWEETS AND SAVORIES : Process analytical study includes food flavor, food color, food intake, shelf life study, Low oil adsorption techniques, drying techniques , product technical structure analysis, Plant layout process study, Minimize Oil usage in savories product Projects: Milk and Milk products Processing Plant ( Pasteurized milk, Frozen cream, Butter, clarified butter, Flavored Milk, Ice cream, Curd ) IQF PLANT for Fruits and Vegetable Process Research and Development Laboratory for Food Technology Synthetic and Natural Fruit Syrups, Sauces, Jams ,Crushes, Sorbets Made from Natural Products Ice cream, Curd, Flavored Milk, Bakery Cookies, Confectioners, Sweets Low Calorie Products in Ice cream, Flavored Milk, Bakery Cookies, Confectioners, Sweets Biogas plant from all kind of Vegetable, Fruits, and Food waste Show less

    • United States
    • Chemical Manufacturing
    • 700 & Above Employee
    • Technical Executive
      • Nov 1999 - Dec 2000

      MICROBIOLOGIST / SENSORY MICROBIOLOGIST / SENSORY

    • Technical Executive - Technical Coordinator
      • Nov 1999 - Dec 2000

      which involves Product invention, Preparing production reports, maintaining of MSDS, Product Track records Quality Manager – formalities of maintain Quality control environment, Maintaining of All products Database, Machinery Records, Materials stock Records, etc. Research and Product Development Manager Responsible for New product Development, Conduct Factory Auditing, Maintain Industrial Hygiene, Update Industrial international safety, Modernization Of Process Work place , Cost & Delivery of Product, , Monitor Supply Chain Management , Implement GFSI,SQF-2000,HACCP Process Control plans, Price Negotiation, Invention of SAP Environment & MSDS reports etc., Show less

Education

  • Loyola College
    Post Graduate, Industrial Micro Biology
    1998 - 2000
  • Madras University
    Bachelor Of Science, Animal Science
    1995 - 1998
  • Mctm
    Higher Secondary, Science
    1993 - 1995

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