M. Shahbaz Tahir

Plant Head (GM Operations) at KHAS Socks & Knitwear
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Contact Information
us****@****om
(386) 825-5501
Location
Lahore District, Punjab, Pakistan, PK
Languages
  • English Professional working proficiency
  • Urdu Full professional proficiency
  • Arabic Elementary proficiency

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Credentials

  • Global Organizational Leadership Development Program (GOLD-P)
    Jibran Bashir Leadership Institute
    Nov, 2022
    - Nov, 2024
  • Effective Meetings Management
    Talent Development Company
    Dec, 2019
    - Nov, 2024
  • Formaldehyde Effects on Human Health
    Interloop Limited
    May, 2019
    - Nov, 2024
  • Gold Medal in M.Phil Quality Management
    Superior University
    Mar, 2019
    - Nov, 2024
  • How to succeed in Performance Management Discussions by Pete Gritton of TEMA - USA
    Toyota North America
    Aug, 2018
    - Nov, 2024
  • TPS & TMS training (Lean Tools) by Toyota Engineering Corporation (TEC) in Japan for two weeks
    Toyota Production Engineering Corporation
    Aug, 2018
    - Nov, 2024
  • Hire The Best - Competency Base Interviewing Skills
    Narejo HR (Pvt) Ltd.
    Aug, 2017
    - Nov, 2024
  • The people side of True Lean by Pete Gritton of TEMA - USA
    Toyota motor engineering & Manufacturing North America (TEMA)
    Jul, 2017
    - Nov, 2024
  • Process Risk Assessment
    PIQC Institute of Quality (formerly Pakistan Institute of Quality Control)
    Jun, 2017
    - Nov, 2024
  • A great Place to Work
    Narejo HR (Pvt) Ltd.
    Apr, 2015
    - Nov, 2024
  • Participation in Pakistan’s 13 international convention on Quality Improvement (ICQI’ 2014)
    PIQC Institute of Quality (formerly Pakistan Institute of Quality Control)
    Oct, 2014
    - Nov, 2024
  • Managing Upwards
    Learning Minds Group
    Jun, 2014
    - Nov, 2024
  • Conflict Management and Resolution
    The Konsultants Lahore
    Feb, 2014
    - Nov, 2024
  • Developing Personal Effectiveness
    NUST Professional Development Center- PDC
    Dec, 2013
    - Nov, 2024
  • How to give Performance Feedback
    Narejo HR (Pvt) Ltd.
    Sep, 2013
    - Nov, 2024
  • Setting SMART objectives
    Narejo HR (Pvt) Ltd.
    Aug, 2013
    - Nov, 2024
  • Quality Management Tools
    TUSDEC
    Mar, 2013
    - Nov, 2024
  • Implementing & Internal Auditing to Integrated Management System ISO 9001, ISO 14001 and OHSAS 18000
    SGS SYSTEMS AND SERVICES CERTIFICATION PTY LTD
    Feb, 2008
    - Nov, 2024
  • Essentials of Management
    CMD Lahore
    Mar, 2007
    - Nov, 2024
  • Quality Assurance Tools & Techniques
    PIQC Institute of Quality (formerly Pakistan Institute of Quality Control)
    May, 2006
    - Nov, 2024
  • Certified Lead Auditor ISO 9001
    Intertek
    Mar, 2003
    - Nov, 2024
  • Documentation in ISO 9000
    SMEDA
    Feb, 2003
    - Nov, 2024

Experience

  • Khas Socks & Knitwear
    • Pakistan
    • Textile Manufacturing
    • 1 - 100 Employee
    • Plant Head (GM Operations)
      • Sep 2022 - Present

      Saved € 185000 / - of company by enhancing the capability of 10 knitting machines in replacement of new machines. Saved US $ 170000 / - of company through the following LEAN initiatives in one year,  Reducing the ceiling height to save chiller cost  Merging two departments to save electricity, blower cost, compressed air and more …  Reduced WIP handling  Freed up human resource on goods transportation  Increased productivity of press plants  Reduced cost of polythene bags to fabric bags  Made operational a dead Tecnopea 20P2 Press machine, on all types of press frames and rectified press malfunctioning of HS Giblee Added 70 new knitting machines within same production hall through effective utilization of available space. Freed up 4140 square feet area within the same premises by re-aligning the manufacturing value stream. Looking after complete plant for production from fibre to finished goods Oversee and align the activities of Planning, Operations, Technical, TPM, Processing and Finishing teams Ensure optimum utilization of operations capacity to achieve KPIs with minimum wastage of raw material and maintain of quality levels. Show less

  • Interloop Limited
    • Pakistan
    • Textile Manufacturing
    • 700 & Above Employee
    • Head Of Operations
      • Feb 2013 - Feb 2022

      Looking after complete plant for production of 45000 dozen per Day from fiber to finished goods Oversee and align the activities of Planning, Operations, Technical, TPM, Processing and Finishing teams Ensure optimum utilization of operations capacity to achieve KPIs with minimum wastage of raw material and maintain of quality levels. Improve Overall efficiency of Finishing from 60.84% to 66.75% through downtime reduction, skill enhancement, capacity management and manpower rationalization. Initiate VSM and identify process improvement Projects Performing as acting Plant Head in long absence (s) of Plant Head Human Resource & compliance Management Develop the Sectional KPIs and conduct Gemba to observe the progress and provide guidance related to problems related to SQDCM. Develop cross-functional project teams, set objectives and take persistence follow-up on the progress of the project. Process Re-engineering through Kaizen & PDCA Real-time monitoring of downtime in Finishing through LEDs Provide support and guidance for Lean Implementation Developed plan to enhance the capacity of plant by 6000 Dozen Show less

  • Interloop Limited
    • Pakistan
    • Textile Manufacturing
    • 700 & Above Employee
    • Head of Quality Assurance
      • Jan 2006 - Jan 2012

       Looking after production quality of 45000 dozen per Day  Production trial for new order Induction  Initiate and implementation of PDCA and FMEA for risk assessment  Value Stream Mapping for identifying value and waste  Recruiting, selecting, orienting and mentoring of QA staff  Developing annual quality objectives and targets in light with company’s strategic plan  Supervise the program of internal auditing  Acting as key contact with customer’s auditors and being responsible for ensuring the execution of corrective actions and ongoing compliance with customer’s specifications  Established whole Quality Assurance Department from scratch including Dry and Wet processing QA LABs including liaison person for sourcing of inspection and testing equipment  Established Technical Training Center for fresh hires  Supplier Evaluation and Development for building quality at source Show less

  • Tauseef Enterprises
    • Pakistan
    • Import & Export
    • 1 - 100 Employee
    • QA/QC Manager
      • Jan 2004 - Dec 2005

       To ensure that QMS is implemented  To get conducted third party QMS audits  To train a team of internal auditor  To take round of knitting section and ensure knitting quality  To liaison with Dyeing Manager for quality of dyed fabric  To ensure that inspection of incoming material and accessories are properly done as per customer requirements  To ensure stitching quality and work with team to minimize alteration  To ensure that Finishing and Super Final quality is as per customer requirements  To ensure AQL implementation across the production floors regarding quality checks especially for cartonized goods Show less

  • Akida, Systeme & Pathfinder
    • Lahore - Faisalabad
    • Lead Consultant
      • Jun 1999 - Dec 2003

       Provided consultancy to more than 70 organizations of different sectors of economy like hosiery, spinning, gloves manufacturing, weaving. Toyota car show room Mirpur Azad Kashmir  Visit of clients for maintenance of QMS  Gap analysis of current system of organizations for QMS  Documentation of QMS  Providing training of Internal auditing of QMS  Preparing the organizations for external audit  Provided consultancy to more than 70 organizations of different sectors of economy like hosiery, spinning, gloves manufacturing, weaving. Toyota car show room Mirpur Azad Kashmir  Visit of clients for maintenance of QMS  Gap analysis of current system of organizations for QMS  Documentation of QMS  Providing training of Internal auditing of QMS  Preparing the organizations for external audit

Education

  • Superior College
    Master of Philosophy (M.Phil.) (Gold Medalist), Quality Management
    2014 - 2016
  • New Port Institute of Communication & Economics (NICE)
    MBA, Management
    2010 - 2012
  • Sarhad University of Science and Information Technology
    EXEC. MBA, Marketing
    2005 - 2006

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