Márcio Sanches

Company Owner at Scavazza Processos Gerenciais
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Contact Information
Location
Greater São Paulo Area, BR
Languages
  • Alemão Full professional proficiency
  • Inglês Full professional proficiency

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Marcelo dos Santos

Tive a oportunidade de conhecer o Márcio, quando se inscreveu em nossos cursos de Green Belt e Black Belt Lean 6σ. Um profissional extremamente capacitado e competente, que pude ajudar em sua transição profissional e também aprender com tanta experiência e cases por ele vivido. Em comum nossas experiências como líderes no seguimento automobilístico, que só quem atua/atuou sabe o quanto é necessário ser diferente para ter sucesso profissional. Recomendo fortemente! Sucesso, Márcio!

Douglas Borgo

Márcio além de um conhecimento ímpar em todo o SGI é um gestor justo e que tem uma grande capacidade em ensinar e promover as pessoas.... Um profissional excelente, o qual tive o prazer de ser liderado quando atuei na área de Planejamento de Qualidade....

Diego Moretti

Tive o prazer de trabalhar com o Marcio em projetos de melhoria. Ele é um profissional competente, dedicado e sempre disposto a superar desafios.

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Credentials

  • AUDITOR INTERNO DA RESOLUÇÃO CONAMA 306
    Instituto Ecológico Aqualung
    Sep, 2023
    - Sep, 2024
  • Mapa do licenciamento ambiental
    Portal Sustentabilidade
    Sep, 2023
    - Sep, 2024
  • Sistema MTR (Manifesto de Transporte de Resíduos) de Minas Gerais
    Certfiicadora SAS
    Sep, 2023
    - Sep, 2024
  • Legislação ambiental
    Senac Santa Catarina
    Aug, 2023
    - Sep, 2024
  • Lead Auditor ISO 37001:2016 Anti-Bribery Management Systems
    QMS Certification - Brasil
    Jul, 2023
    - Sep, 2024
  • CQI-8 2ª Edição - Auditoria Escalonada de Processo
    Interaction Plexus
    May, 2023
    - Sep, 2024
  • Lead Auditor ISO 45001:2018 Occupational Health and Safety Management Systems
    QMS Certification - Brasil
    May, 2023
    - Sep, 2024
  • Lead Auditor ISO 9001:2015 Quality Management Systems
    QMS Certification - Brasil
    May, 2023
    - Sep, 2024
  • ISO 19011:2018 - Diretrizes para Auditorias de Sistemas de Gestão
    QMS Certification - Brasil
    Apr, 2023
    - Sep, 2024
  • "IMDS - International Material Data System"
    Interaction Plexus
    Sep, 2022
    - Sep, 2024
  • APQP: Planejamento Avançado da Qualidade - Plano de Controle e PPAP 4ª Edição
    Interaction Plexus
    Sep, 2022
    - Sep, 2024
  • Responsabilidade Civil pelo Produto da Cadeia Automotiva
    Interaction Plexus
    Sep, 2022
    - Sep, 2024
  • Análise de certificados de calibração - Partes 1 e 2
    Instituto FestQuali
    Jul, 2022
    - Sep, 2024
  • IATF 16949:2016 - Formação de Auditor Automotivo baseado na ISO 19011:2018
    Interaction Plexus
    Jul, 2022
    - Sep, 2024
  • PR315: EMS ISO 14001:2015 Lead Auditor Training Course
    Bureau Veritas Group
    Jul, 2022
    - Sep, 2024
  • AIAG IATF 16949:2016 Lead Auditor Training with Supplier Auditor Certification
    Interaction Plexus
    Jun, 2022
    - Sep, 2024
  • CRP ISO 31000:2018 - Gestão de Riscos
    QMS Certification - Brasil
    May, 2022
    - Sep, 2024
  • Lean Six Sigma Black Belt (ICBB)
    PMA Cursos e consultoria
    Oct, 2021
    - Sep, 2024
  • CEP - Controle Estatístico de Processo - 2a Edição
    Target-Q Consultoria e Treinamentos
    Jul, 2021
    - Sep, 2024
  • PPAP 4ª Edição - Processo de Aprovação de Peças de Produção
    Target-Q Consultoria e Treinamentos
    Jul, 2021
    - Sep, 2024
  • MSA - Análise de Sistemas de Medição - 4a. Edição
    Interaction Plexus
    Feb, 2021
    - Sep, 2024
  • Lean Manufacturing Professional
    Nortegubisiaan
    Dec, 2009
    - Sep, 2024
  • Certificado de membro do ICMCI
    IBCO Instituto Brasileiro dos Consultores de Organização
    Jun, 2023
    - Sep, 2024

Experience

    • Brazil
    • Business Consulting and Services
    • 1 - 100 Employee
    • Company Owner
      • Jun 2020 - Present

      - Environmental aspects and impacts survey of several copper and nickel mining units of the customer company - Several trainings in quality tools and IATF 16949:2016, ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 management systems audits in several automotive and non-automotive customers. - Consultancy and implementation of an integrated management system (Quality, Environment and Occupational Health and Safety) of customer companies - Development and implementation of a supplier development program for companies (customer company) to meet the requirements of IATF 16949:2016, through 2nd Part Audits, Workshops and monitoring of action plans for the GAP analysis. - Crisis management and development and implementation of a systematic management of product rejections by residents at the end customer (Car maker) and by Quality Walls internal stations (customer company), to identify the causes of non-detection and establish action plans for reduction of the incidences. Show less

    • Germany
    • Automotive
    • 200 - 300 Employee
    • Quality Manager
      • Jul 2018 - Aug 2021

      Main actiivities -Management of the quality and environment areas -Responsible for customer services, warranty, quality planning,, internal quality audits,, metrology, laboratory, quality and environmental management systems; - Responsible for the business risk management in the plant. Main actiivities -Management of the quality and environment areas -Responsible for customer services, warranty, quality planning,, internal quality audits,, metrology, laboratory, quality and environmental management systems; - Responsible for the business risk management in the plant.

    • Brazil
    • Motor Vehicle Manufacturing
    • 1 - 100 Employee
    • Quality and Environment Manager
      • Mar 2014 - Mar 2018

      BorgWarner acquired Wahler company and I continue to have the same Leadership position. Main actiivities and results: -Management of the quality and environment areas -Responsible for customer services, warranty, quality planning of new products, internal quality audits,, metrology, quality and environmental management systems; - Responsible for the development of quality, environmental and sustainability strategies in the company. -Coordination of fast response procedure. - Actuation on the keeping and development of environment management system. - Implementation of the project for compliance with requirements from new IATF 16949:2016, ISO 14001:2015 standards and also BIQs.from GM - Expertise by implementation of standards, legal and customer requirements and respective audits on them achieving good results for certifications and recertifications. -Responsible for development and implementation of systemic trainings on subjects related to the quality. - Leader of a 12-people team comprising Supervisor and Technicians; Main results: -Reduction of customer complaints rates in 0km from 56 PPM in 2015 to 10 PPM in 2017; -Reduction of the customer complaints quantity by about 30% from 2014 to 2017; -Reduction of the average monthly time for analysis and 8D-Reporting to customers from 62 days in Jan / 17 to 11 days in Dec / 17 -Reduction of logistics complaints by about 20% in 2017 with the implementation of the actions originated from the logistics FMEA issued in 2016; -Reduction of total water consumption from 2570 m3 in 2014 to 700 m3 in 2017 with the water consumption reduction project; Show less

    • Quality and Environment Manager
      • Jul 2005 - Feb 2014

      Main actiivities and results: - Management of the quality and environment areas. - Responsible for customer service,,warranty, development of projects for improvement, internal quality audits, supplier quality and metrology. - Responsible for the development of quality strategies and projects in the plant. - Actuation on the development and implementation of the Environmental Management System. - Implementation of projects for compliance with requirements of ISO TS 16949 in the Livonia, MI plant in the US and also ISO 14001: 2004 in the Piracicaba plant. - Management and maintenance of the quality management system to meet the requirements of ISO TS 16949 at the Piracicaba plant. - Complete restructuring of the area of ​​quality and environment with the implementation of the sectors of quality planning, supplier quality and environmental management system - Coordination of the Lean Manufacturing and WCM Program bringing various improvements results from Workshops and activities related to them. - Leader of a 20-people team comprising Supervisors, Engineers and Technicians; Main results: -Reduction of internal scrap rates from 5.0% in 2005 to about 1.1% in 2010; -Reduction of customer complaint rates in 0km from 500 PPM in 2005 to about 20 PPM in 2009, as well as quality issues caused by suppliers from 280 PPM in 2009 to 170 PPM in 2013. Show less

    • Quality Manager
      • Aug 2004 - Jun 2005

      - Management of the quality area. - Responsible for customer service, warranty, internal quality audits and metrology, leading 5 Technicians; - Responsible for the development of strategies to reduce scrap in the plant. - Management and maintenance of the quality management system for compliance with requirements of ISO TS 16949 in the plant. Main results: -Reduction of internal scrap rates by about 1.0% in 2005. - Management of the quality area. - Responsible for customer service, warranty, internal quality audits and metrology, leading 5 Technicians; - Responsible for the development of strategies to reduce scrap in the plant. - Management and maintenance of the quality management system for compliance with requirements of ISO TS 16949 in the plant. Main results: -Reduction of internal scrap rates by about 1.0% in 2005.

    • Brazil
    • Industrial Machinery Manufacturing
    • 1 - 100 Employee
    • Quality Manager
      • Jan 2002 - Nov 2003

      - Management of the activities regarding to customer services, quality planning, internal quality audits,supplier quality, metrology and quality management system;- Leader of an 8-people team comprising Heads of Department and Engineers and 30 indirect staff members;- Responsible for the development of the strategic quality plan in the company plant;- Contacts with other Bosch plants around the world addressing quality issues;- Periodical report on the results of quality initiatives to the Top Management of the company in Brazil and in Germany as well. Show less

    • Head of Quality Planning Department and Quality Engineer
      • May 1990 - Jan 2002

      - Actuation as Quality Engineer at Robert Bosch GmbH in the plant of Bühl in Germany, being responsible for quality planning, quality audits and processing and analyzing customers' complaints of a product type family;- Actuation as Trainee Engineer in the production and after that as Quality Engineer in the plant of São Paulo working in several sectors of the quality area. Main results- Implementation of the Integrated Management System (Quality - ISO TS 16949, Environment – ISO 14001 and Occupational Health and Safety – OHSAS 18001); - Reduction of the defect rates in customers from 460 ppm in 1999 to lower than 30 ppm in 2003 byimplementing the specific quality strategy;- Implementation of a new systematic approach for product audit by benchmarking with other Bosch plants abroad;- Quality improvement in product audit activities and technical analyses, restructuring the area of Quality Planning.Main results:-Reduction of customer complaints rates in 0km from 460 PPM in 1999 to lower ones than 30 PPM in 2001;-Reduction of 10% in the personnel of the area with the implementation of product audit systematic revised, more functional and leaner in 2001. Show less

Education

  • USP Escola Politécnica
    Quality Manager, Quality Management
    2002 - 2004
  • FGV Campinas
    Master of Business Administration (MBA), Industrial Management
    2012 - 2014
  • ESALQ
    Environment Manager, Environmental Management
    2010 - 2011
  • Universidade Presbiteriana Mackenzie
    Engineer, Mechanical Engineering
    1984 - 1988
  • PMA Cursos e consultoria
    Black Belt Lean Six Sigma, Specialization
    2020 - 2021
  • Universidade Presbiteriana Mackenzie
    Bacharelado em Engenharia, Engenharia
    1984 - 1988

Community

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