Luca Rabbia

Group Operations Director at Gold Plast Group
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Contact Information
us****@****om
(386) 825-5501
Location
RO
Languages
  • English Full professional proficiency
  • French Full professional proficiency
  • Italian Native or bilingual proficiency
  • Romanian Professional working proficiency

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Credentials

  • Certified Auditor - QS 9000, Quality
    BVQI
    Jan, 1999
    - Nov, 2024

Experience

    • Italy
    • Manufacturing
    • 1 - 100 Employee
    • Group Operations Director
      • 2016 - Present

      - Acting as a member of the steering committee and Board of Directors;- Defining the overall manufacturing plan to support both short and long-term strategic objectives;- Supervising one production site whit directly managing a staff of 550 employees;Key Achievements:- Led the transfer of the glass-blowing production line the line from Italy and the subsequent transformation to improving efficiency and expand capacity;- Implemented a new enterprise resource planning platform (Microsoft AX) to integrate purchasing and inventory processes;

    • Special Administrator
      • 2019 - Present

      - Working in coordination with Judicial Administrator, a legal team to manage the insolvency procedure, to define the new business plan, develop a new product line and to prepare the restructuring plan.

    • Sporting Goods Manufacturing
    • 100 - 200 Employee
    • General Manager
      • 2009 - 2016

      - Managing two production facilities and 400 employees responsible for production, purchasing, human resources, and budgeting; - Guiding the transformation of the company from a contract model to an independent organization with stock offerings and full fiscal responsibility; - Reorganizing staff to accommodate growth while creating 380 new positions; - Designing and executing the construction of a production plant, including new production lines and implementing lean concepts and quality certification; Key Achievements: - Managed the project planning for European Union funding, resulting in a €1.5M grant award to SC Mechrom; - Achieved the first ISO 9011:2208 certification for a Campagnolo Group facility; - Reorganizing assembly lines, and implementing enterprise resource planning software (Baan); - Created the second plant in Romania from scratch and grew the organization from 0 to 200 employees, initiated a new facility design;

    • France
    • Motor Vehicle Parts Manufacturing
    • 700 & Above Employee
    • Plant Manager / Process Manager
      • 2007 - 2009

      - Managing all aspects of daily operations, including manufacturing and budgeting, while driving the entire construction process for a new factory from conception through industrialization;- Developing the hiring plan and interfacing with the Chinese government to obtain permits for the new factory;- Defining production equipment specifications and identifying machine suppliers for a €20M capital investment;- Supervising the development of added assembly lines to accommodate rising volumes;- Participating in the global development process through collaboration with Valeo and General Motors product development teams in China, Korea, and the US.Key Achievements:- Completed product and process validation to achieve production readiness approval from General Motors Shanghai & US- Managed the installation of new equipment and set up the temporary utilities required to start production (4 220kVA diesel generators, 2 water cooling towers, air compressors, and LPG gas station)

    • Manufacturing Engineering Manager
      • 2004 - 2007

      - Functioning as process manager for the torque converter project, a new venture for Valeo transmissions;- Defining the assembly process and executing manufacturing prototypes;- Establishing equipment specifications, shaping validation processes, and creating product qualification requirements;- Managing a multi-cultural staff of 8 engineers from Korea and China, plus 4 facility personnel;Key Achievements:- Completed product design in 2 ½ years, including validating and qualifying the production process;- Achieved industrialization in less than 1 year after plant became operational; - Played a key role in Valeo Pyeonghwa receiving the Appreciation Award from General Motors Daewoo;

    • Production Manager – Hydraulic Clutch Control
      • 2000 - 2004

      - Managing 130 employees while managing all production activities for the hydraulic clutch control unit, including dual mass flyfeel;- Directly managed a team of 4 Process Engineers responsible for identifying and developing new investments;- Managed all aspects of production, from budgeting and resource management through process engineering;Key Achievements:- Grew sales from €12M to €34M, increased employees from 70 to 130, and improved gross margins from -20% to +10% within 3 years;

  • UTIL INDUSTRIES S.P.A.
    • Villanova d'Asti, Italy
    • Quality Manager
      • 1998 - 2000

    • France
    • Motor Vehicle Parts Manufacturing
    • 700 & Above Employee
    • Quality Manager / Quality Systems Manager / Quality Engineer
      • 1993 - 1998

      Quality Manager – Project, Prototypes & Warranty (1996-1998) Quality Systems Manager (1994-1996) Quality Engineer (1993-1994) Quality Manager – Project, Prototypes & Warranty (1996-1998) Quality Systems Manager (1994-1996) Quality Engineer (1993-1994)

Education

  • Politecnico di Torino
    Master of Electrical Engineering, Engineering
    1985 - 1993
  • INSEAD
    CEDEP, Business Administration and Management, General
    1996 - 1996

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