Luca Rabbia
Group Operations Director at Gold Plast Group- Claim this Profile
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English Full professional proficiency
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French Full professional proficiency
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Italian Native or bilingual proficiency
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Romanian Professional working proficiency
Topline Score
Bio
Credentials
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Certified Auditor - QS 9000, Quality
BVQIJan, 1999- Nov, 2024
Experience
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GOLDPLAST Group
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Italy
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Manufacturing
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1 - 100 Employee
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Group Operations Director
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2016 - Present
- Acting as a member of the steering committee and Board of Directors;- Defining the overall manufacturing plan to support both short and long-term strategic objectives;- Supervising one production site whit directly managing a staff of 550 employees;Key Achievements:- Led the transfer of the glass-blowing production line the line from Italy and the subsequent transformation to improving efficiency and expand capacity;- Implemented a new enterprise resource planning platform (Microsoft AX) to integrate purchasing and inventory processes;
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Special Administrator
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2019 - Present
- Working in coordination with Judicial Administrator, a legal team to manage the insolvency procedure, to define the new business plan, develop a new product line and to prepare the restructuring plan.
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Campagnolo
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Sporting Goods Manufacturing
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100 - 200 Employee
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General Manager
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2009 - 2016
- Managing two production facilities and 400 employees responsible for production, purchasing, human resources, and budgeting; - Guiding the transformation of the company from a contract model to an independent organization with stock offerings and full fiscal responsibility; - Reorganizing staff to accommodate growth while creating 380 new positions; - Designing and executing the construction of a production plant, including new production lines and implementing lean concepts and quality certification; Key Achievements: - Managed the project planning for European Union funding, resulting in a €1.5M grant award to SC Mechrom; - Achieved the first ISO 9011:2208 certification for a Campagnolo Group facility; - Reorganizing assembly lines, and implementing enterprise resource planning software (Baan); - Created the second plant in Romania from scratch and grew the organization from 0 to 200 employees, initiated a new facility design;
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Valeo
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France
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Motor Vehicle Parts Manufacturing
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700 & Above Employee
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Plant Manager / Process Manager
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2007 - 2009
- Managing all aspects of daily operations, including manufacturing and budgeting, while driving the entire construction process for a new factory from conception through industrialization;- Developing the hiring plan and interfacing with the Chinese government to obtain permits for the new factory;- Defining production equipment specifications and identifying machine suppliers for a €20M capital investment;- Supervising the development of added assembly lines to accommodate rising volumes;- Participating in the global development process through collaboration with Valeo and General Motors product development teams in China, Korea, and the US.Key Achievements:- Completed product and process validation to achieve production readiness approval from General Motors Shanghai & US- Managed the installation of new equipment and set up the temporary utilities required to start production (4 220kVA diesel generators, 2 water cooling towers, air compressors, and LPG gas station)
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Manufacturing Engineering Manager
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2004 - 2007
- Functioning as process manager for the torque converter project, a new venture for Valeo transmissions;- Defining the assembly process and executing manufacturing prototypes;- Establishing equipment specifications, shaping validation processes, and creating product qualification requirements;- Managing a multi-cultural staff of 8 engineers from Korea and China, plus 4 facility personnel;Key Achievements:- Completed product design in 2 ½ years, including validating and qualifying the production process;- Achieved industrialization in less than 1 year after plant became operational; - Played a key role in Valeo Pyeonghwa receiving the Appreciation Award from General Motors Daewoo;
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Production Manager – Hydraulic Clutch Control
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2000 - 2004
- Managing 130 employees while managing all production activities for the hydraulic clutch control unit, including dual mass flyfeel;- Directly managed a team of 4 Process Engineers responsible for identifying and developing new investments;- Managed all aspects of production, from budgeting and resource management through process engineering;Key Achievements:- Grew sales from €12M to €34M, increased employees from 70 to 130, and improved gross margins from -20% to +10% within 3 years;
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UTIL INDUSTRIES S.P.A.
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Villanova d'Asti, Italy
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Quality Manager
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1998 - 2000
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Valeo
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France
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Motor Vehicle Parts Manufacturing
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700 & Above Employee
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Quality Manager / Quality Systems Manager / Quality Engineer
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1993 - 1998
Quality Manager – Project, Prototypes & Warranty (1996-1998) Quality Systems Manager (1994-1996) Quality Engineer (1993-1994) Quality Manager – Project, Prototypes & Warranty (1996-1998) Quality Systems Manager (1994-1996) Quality Engineer (1993-1994)
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Education
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Politecnico di Torino
Master of Electrical Engineering, Engineering -
INSEAD
CEDEP, Business Administration and Management, General