Louie Shapiro

Battery Pack Lead at Northwestern Formula Racing
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Contact Information
us****@****om
(386) 825-5501
Location
Los Angeles, California, United States, US

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Experience

    • United States
    • Motor Vehicle Manufacturing
    • 1 - 100 Employee
    • Battery Pack Lead
      • Jun 2021 - Present

      - With 100+ members, Northwestern’s FSAE team (NFR) annually designs, builds from scratch, and races a formula-style car against 250+ other student teams. This year, NFR is transitioning to an electric vehicle by designing all EV essential components in order to have a functioning EV by 2023.- Overseeing the design of a 600V, 200A battery pack for NU FSAE’s first ever electric vehicle.- Delegating sub-projects to new members, coordinating meetings with manufacturing sponsors, completing cost analysis for various manufacturing methods and off the shelf components, designing parts and assemblies in SolidWorks, leading design reviews, and developing thorough safety and testing procedures.- Managing design choices: cell selection, connections between cells and segments, bus bars, layout andsegmentation of the battery, container and ebox design, cooling, interface with the battery management system, and integration with other parts of the vehicle including chassis, suspension, and aero.- Accumulator is still in the design stage: making CAD models of potential layouts, reworking initial designs based on feedback and new constraints from manufacturers, and planning manufacturing methodology. Show less

    • Power Distribution Module (PDM) Hardware Design Co-Lead
      • Sep 2020 - Jun 2021

      - Problem: excessive voltage drops led to inconsistent engine turnover and unexpected car shutdowns. Solution: implemented functionality to cut power to certain devices based on battery voltage when starting the car and while driving. Successful design led to first competition in recent years where electrical issues didn’t compromise performance.- Problem: due to the iterative nature of the inherited design and a lack of documentation, the PDM’s layout was confusing and its functionality was minimally understood. Solution: fully redesigned the PCB with a more coherent layout and then thoroughly documented it for future team members’ understanding. Built consensus on design choices with teammates and subteam lead by organizing several in-depth design review meetings. Show less

    • United States
    • Restaurants
    • 1 - 100 Employee
    • Mechanical Engineering Intern
      • Jun 2023 - Sep 2023

    • United States
    • Computers and Electronics Manufacturing
    • 700 & Above Employee
    • Hardware Engineering Program Manager
      • Jun 2022 - Sep 2022

    • United States
    • Health, Wellness & Fitness
    • 1 - 100 Employee
    • Mechanical Engineering Specialist
      • Jun 2021 - Nov 2021

      - A startup with fewer than 10 employees, ShapeLog has developed connected strength solutions for workout equipment that tracks reps and uses derived metrics to give users personalized weight lifting recommendations. - Maintained 9 next-generation prototypes developed for Life Fitness, the global leader in commercial fitness equipment. Installed the first set of design validation units, tested firmware, and debugged hardware issues with lidar, Bluetooth, and wireless communication protocols, leading to sustained changes in the final product. - Developed testing protocols for design validation and carried out ongoing weekly testing for several months, the data from which has been used to refine the consistency, reliability, and longevity of the product. - Maintained, debugged, and tested ShapeLog’s backend server hubs. Set up and flashed server hardware using Linux command line and worked to determine the most effective and consistent hardware solutions. - Led correspondence with potential partner companies regarding the integration of their technology into ShapeLog’s products, scheduled and headed meetings, and tested the efficacy of potential products Show less

    • Student Researcher
      • Mar 2021 - Jun 2021

      - Contributed to development of a soft, flexible, wireless pulse oximeter utilizing near infrared spectroscopy. - Manufactured several devices from start to finish, including soldering, testing, and debugging a tiny, flexible PCB, making the soft silicon enclosure, and baking the device to fully encapsulate it. Also contributed to debugging C firmware code. - Designed a 3D printed enclosure in Solidworks for a muscle density measurement device, and created the layout for all the electrical components within the casing. Show less

    • Design Team Member
      • Sep 2019 - Dec 2019

      - Designed and prototyped a specialized adjustable walker for a user with bilateral above-knee amputations. - Course consisted of a quarter-long design team project to develop a finished product and 100+ page report detailing the design process for a local, nationally ranked rehabilitation hospital and their patients. - Led the team for several weeks, managing deadlines, meetings, and inter-team conflicts over design choices through thoughtful discussions and compromises. - Worked closely with the client to implement feedback through multiple design reviews, extensive brainstorming and prototyping, and design testing. Show less

  • Harris Anderson General Contractors
    • Los Angeles, California, United States
    • Office Manager
      • Jun 2019 - Sep 2019

      - Restructured office filing systems with new organizational methods. Filing system was in disarray due to changing organizational standards over several years of company growth. Sorted 15+ filing cabinets and boxes filled with thousands of documents by project and sub-contractor. - Coordinated payroll for 10+ employees and delivered materials to construction sites across the LA area. - Restructured office filing systems with new organizational methods. Filing system was in disarray due to changing organizational standards over several years of company growth. Sorted 15+ filing cabinets and boxes filled with thousands of documents by project and sub-contractor. - Coordinated payroll for 10+ employees and delivered materials to construction sites across the LA area.

    • United States
    • Education
    • 100 - 200 Employee
    • Chapter President
      • Sep 2018 - Jun 2019

      - Managed a budget to plan various events, including a mental health fair for students with speakers, activities, and giveaways. - Implemented programs for student tutoring as well as guiding approximately 110 incoming freshmen in their transition to high school. - Managed a budget to plan various events, including a mental health fair for students with speakers, activities, and giveaways. - Implemented programs for student tutoring as well as guiding approximately 110 incoming freshmen in their transition to high school.

    • United States
    • Aviation & Aerospace
    • 1 - 100 Employee
    • Intern
      • Apr 2019 - May 2019

      - Gained familiarity with engineering processes, machining tools, and manufacturing facilities. - Created excel spreadsheets detailing profit and funding management. - Observed manufacturing processes of aerospace parts from design to production. - Gained familiarity with engineering processes, machining tools, and manufacturing facilities. - Created excel spreadsheets detailing profit and funding management. - Observed manufacturing processes of aerospace parts from design to production.

  • deToledo High School
    • West Hills, California, United States
    • Yearbook Cover Designer/Artist
      • Apr 2019 - May 2019

      - Created an art cover using sketching, inking, and photoshop through a long term design process. - Collaborated with the Yearbook Club in order to make revisions and implement critical suggestions. - Created an art cover using sketching, inking, and photoshop through a long term design process. - Collaborated with the Yearbook Club in order to make revisions and implement critical suggestions.

  • Metro Beach Volleyball Facility
    • Chatsworth, California, United States
    • Site Manager
      • May 2017 - Aug 2017

      - Performed daily maintenance on the courts and facility. - Managed funds and organized financial records and transactions for tournaments and the snack bar. - Gained experience in customer service through sales and customer satisfaction. - Performed daily maintenance on the courts and facility. - Managed funds and organized financial records and transactions for tournaments and the snack bar. - Gained experience in customer service through sales and customer satisfaction.

Education

  • Northwestern University
    Bachelor's degree, Mechanical Engineering
    2019 - 2023

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