Leon Sibusiso Nkosi
SQA Engineer at Gibela Rail Transport Consortium- Claim this Profile
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Bio
Experience
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Gibela Rail Transport Consortium
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South Africa
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Truck Transportation
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400 - 500 Employee
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SQA Engineer
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Jul 2018 - Present
Tasks & Responsibilities: • Responsible for Non conformity day-to day management, insuring reactivity to inform supplier of NCR, to replace defective parts and to implement securization. • Animate NCR treatment by setting-up relevant actions plan to reach Supplier NCR target • Invoice the cost of non Quality ( Conq S1) to the suppliers • Organize the supplier retrofit • Decide quality wall if necessary. • Challenge our suppliers to enforce relevant corrective and preventive action plan, challenge reactivity • Audit supplier process to check the effectiveness of the corrective and preventive action plan and ensure control plan sustainability ( regular follow-up on main suppliers) • Prepare and monitor supplier Quality review at unit level to shoot the Top issues. Show less
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Ford Motor Company
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United States
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Motor Vehicle Manufacturing
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700 & Above Employee
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PVT Body Interior Engineer
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Oct 2016 - Sep 2017
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Automotive Leather Group
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Motor Vehicle Manufacturing
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1 - 100 Employee
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Product Engineer
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Jul 2008 - Sep 2016
Responsible and accountable for the product and process development and engineering for new projects and process/ product changes.- Responsible for the constant improvement of existing process methods.Responsible for the smooth and successful implementation of a change request and coordinating the following task to ensure the customer requirements are met as per specification:- Control and communicate change request status through out the company i.e. Change Request (CR), Project Meetings and Timing Plans- Ensure effective process planning which result in maximum efficiency and utilization of mapower, machinery and investments- Review existing and establish new process flow to manufacture a quality product as per customer specifications- Compile technical package including BOM, Audit Sheets, RFQ to suppliers, Sewing specifications- Establish and manage product specifications through PPAP package preparation up to signing off by the customer and ensuring that the ISIR samples are per schedule and submitted on time- Resolve all technical issues during introduction and implementation phaseResponsible for the development and implementation of new process designs i.e. production/ logistical methods, improvement of production/ material flows in order to improve/ maintain plant efficiency.- Directly responsible for the documentation and distribution of process/ product related documentation such as process sheets, work instructions, process FMEA etc.; ensures that these are communicated to and understood by the shop floor associates by means of explaining and physically demostrating the product and process requirements.- Ensures that accurate time measurements on manufacturing processes are performed and documented by conducting standard time studies. Set up and measure plant efficiency i.e. sets per associate.- Participates in problem solving processes/ work teams to help establish root causes on non-conformities and subsequent corrective/ preventative Show less
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Industrial Engineer Trainee
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Oct 2005 - Jun 2008
Internal defect analysis and preventative action implementation External defect analysis and preventative action implementation Product quality defect review In-process inspection according to Specifications Report and escalate faults found during inspections Ensure that quality feedback is given to relevant personnel Coordinate corrective action plan Process control and improvements Method improvements Change implementation
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Education
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Tshwane University of Technology
National Diploma, Industrial Engineering, Industrial Engineering