Lakshmi Narayan Ranoo
QA/QC Engineer at Gulf Petrochemical Services & Trading LLC- Claim this Profile
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Bio
Experience
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Gulf Petrochemical Services & Trading LLC
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Oil and Gas
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400 - 500 Employee
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QA/QC Engineer
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Dec 2021 - Present
• Develop, implement and maintain the project Quality Plan & Project Inspection & Test Plans (ITP’s) in accordance with the contract requirements, applicable legislative, local government & other regulatory requirements. • Provision of adequately skilled, competent and trained QA/QC inspectors for the performance of all field QA/QC Inspections & Test activities. • Ensure any and all deviations from the Project Quality Program and the Company Management System have been formally approved by the QA/QC Manager & Project Manager with all updates documented. • Ensure the projects Quality Exception Item Lists (QEIL) & Punch-list Management systems have been established & tracked in CIMS; and are progressively managed, Closed-out & status updated. • Manage the generation of client Requests for Inspections (RFI) where nominated on the ITP’s providing sufficient notice for all required Hold, Witness and Inspection Points. • Coordinate with the consultant / clients Quality representative to ensure inspections are conducted expediently as per schedule. • Ensure that surveillance inspections are continually carried out on the project, recording and documenting any and all deviations from the Project Quality Program and the Company Management System. • Ensure with Project construction team are maintaining calibration logs for inspection Measurement Test Equipment’s. • Organize training, support and advice to the construction personnel in relation to the Project Quality Program and the Company Management System, and retain records of training completion. • Maintain a good working relationship with all Company and Client personnel on the project. • Ensure the maintaining of project QA/QC records. • Organize and participate in all required client / company / sub-con / vendor site meetings (i.e., weekly Meeting, Monthly Meeting, and Kick off Meeting) as required and preparing Minutes of Meeting. Show less
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Intertek
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United Kingdom
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International Trade and Development
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700 & Above Employee
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QA/QC Engineer
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Jan 2019 - Mar 2022
• Organize, implement, conduct and manage the QA/QC Programs as per the Company's Quality Policy. • Familiar with the different welding techniques and its quality requirements and welding approval procedures. • Review and approved PQR, WPS, WPQR, Work procedure, ITP, Method Statement as per project requirements. • Monitor the site construction Inspection activity as per Project requirements by Supervision and allocates QCI Personnel per discipline as required. • Provided training to staff regarding QA/QC procedures. • Provide technical support to the Project Manager and guidance to site staff in submission of materials for approval, request for inspection, shop drawings, As-built drawings, O & M manual. • Involve Inspection activities of Skids, Piping spools, Tanks, Vessels, Heat Exchanger, GRE, GRP, Hydrostatic/pneumatic testing, painting and coating activities as per relevant standard, design and drawing requirements. • Witness, review & approved DT and NDT, Quality dossier Test, MRB and Discipline Certificates as per relevant standard. • Ensure that Non-Conformance Report (NCR) is raised once the activities deviated from the Contract Specifications or normal construction industry practices. • Involve Pre-Commissioning & Commissioning activity. • Execution of QA/QC audits & Quality Plan as per company Project Quality Management System. • Lessons learnt provide the foundations of high quality Maintenance Execution. • Develop reporting for QA/QC statistics and KPIs and issue on Daily/Weekly basis. • Conduct weekly project/Quality MOM. • Preparation/Issue of Inspection Report Daily/Weekly basis (As required). Show less
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QA/QC Lead
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Feb 2017 - Jan 2018
• Organize, implement, conduct and manage the QA/QC Programs as per the Company's Quality Policy. • Familiar with the different welding techniques and its quality requirements and welding approval procedures. • Monitor the site construction Inspection activity as per Project requirements by Supervision and allocates QCI Personnel per discipline as required. • Provide technical support to the Project Manager and guidance to site staff in submission of materials for approval, request for inspection, shop drawings, As-built drawings, O & M manual. • Lessons learnt provide the foundations of high quality Maintenance Execution. • Provided training to staff regarding QA/QC procedures. • Preparation of ITP, Procedure, Method Statement, as per project requirements. • Conducting Internal Pre-inspection meeting to involved personnel in different discipline to discuss Inspection Procedures ITP’s and other issues as per Client requirements. • Participate in conducting internal quality audit as per company Project Quality Management System. • Review quality of all materials at site and ensure compliance to all project specifications. • Conducting weekly Toolbox meeting at project site to make awareness. • Conducting surveillance/weekly site Walkthrough Inspection together with client to oversee the violations regarding on quality issues and take steps to address the issue. • Liaise with the Client's representatives for the conduct of day-to-day quality related project activities. • Ensure that Non-Conformance Report (NCR)are raised once the activities deviated from the Contract Specifications or normal construction industry practices. • To monitor and look out welding repair rate percentage in weekly/monthly basis and take necessary steps in controlling high weld repair rate. • Attending daily/weekly quality meetings with clients. • Develop reporting for QA/QC statistics and KPIs and issue on Daily/Weekly basis and submit of Quality Reports to QA/QC Head Office and Client. Show less
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Petrofac
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United Kingdom
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Engineering Services
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700 & Above Employee
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Inspection Engineer
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Jan 2016 - Feb 2017
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Inspection Engineer
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May 2015 - Aug 2015
Fit-Up inspection as per AFC drawing & WPS. Visual inspection of welds & coordination’s with NDE requirements. Receiving inspection of all material including consumable as per relevant GB standards and approved for fabrication. Review of as built drawing. Reviewing of RT films & monitoring the PWHT, Witnessing of Hardness Testing, PT, MPT & UT activities. Witnessing of Pneumatic testing, Leak Testing & all types of destructive testing (Lab testing) as per relevant API/GB standard. Witnessing of load testing of rig equipment’s & pad eye. Initiate Non-conformance Reports and Field Trouble Reports where quality deficiencies identified. Inspection of surface preparation & profile from abrasives like shot/grit mix, Garnet etc. prior to painting as per project requirements. Ensure the environmental conditions like RH, Dew point and Steel surface temperature etc. Ensuring the allowed salt contamination by Salt Contamination Meter as per project specification Inspection of mixing, thinning and application of painting as per Inspection and test Plan of the project. Ensure the dry film thickness and over coating interval before subsequent scheme painting. Inspection of the coating integrity by portable High voltage DC holiday detector. Inspection of coating adhesion by peel strength test. Review of daily painting/coating reports, Pinhole/Holiday detection report, adhesion test report etc… Review of final documentation of rig structures (Mast, Substructure etc.), equipment, slings, shackles etc. Show less
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DNV GL
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Norway
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Oil & Energy
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1 - 100 Employee
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Inspection Engineer
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Nov 2014 - Apr 2015
Client : National Drilling Company (NDC) Project : Land Rig Acquisition Project-2 (LRAP-2) Job Responsibilities: Witnessing PQR and Welder qualification testing for CS, LTCS material. Fit-Up inspection as per AFC drawing & WPS. Visual inspection of welds & coordination’s with NDE requirements. Receiving inspection of all material including consumable as per relevant GB standards and approved for fabrication. Review of as built drawing. Reviewing of RT films & monitoring the PWHT, Witnessing of Hardness Testing, PT, MPT & UT activities. Witnessing of Pneumatic testing, Leak Testing & all types of destructive testing (Lab testing) as per relevant GB standard. Shop & field inspection; installation & alignment of Static & Rotating Equipment with respect to the related standard, specifications, ITP & vendor manuals. Initiate Non-conformance Reports and Field Trouble Reports where quality deficiencies identified. Witnessing Painting procedure and paint applicator qualification test as per project specification. Inspection of surface preparation from abrasives like copper slag, Garnet etc. prior to painting. Ensure the environmental conditions like Relative humidity, Dew point and Steel surface temperature etc. Ensuring the surface profile as per project specification. Ensuring the allowed salt contamination by Salt Contamination Meter as per project specification Inspection of mixing, thinning and application of painting as per Inspection and test Plan of the project. Ensure the dry film thickness and over coating interval before subsequent scheme painting. Inspection of the coating integrity by portable High voltage DC holiday detector. Inspection of coating adhesion by peel strength test. Reviewing daily painting/coating reports, Pinhole/Holiday detection report, adhesion test report etc… Review of Test Packs and Discipline Certificates. Show less
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Applus Velosi
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Industrial Machinery Manufacturing
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200 - 300 Employee
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QA/QC Multi Discipline Inspector
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Mar 2012 - Oct 2014
Job Responsibilities: Reviewing Inspection Test Plan, Method Statement, Quality Control Procedure as per relevant standard for approval. Witnessing PQR and Welder qualification testing for CS, LTCS, SS & DSS material. Fit-Up inspection as per AFC drawing & WPS. Visual inspection of welds & coordination’s with NDE requirements. Receiving inspection of all material including consumable as per relevant standards and approved for construction. Line checking & as built to compile with P&ID and Isometric drawing. Reviewing of RT films & monitoring the PWHT, Witnessing of Hardness Testing, PT, PMI & MPT activities & flange torqueing etc. Witnessing of Pneumatic testing, Hydrostatic Testing & all types of destructive testing as per required standard. Shop & field inspection; installation & alignment of Static & Rotating Equipment with respect to the related standard, specifications, ITP & vendor manuals. Initiate Non-conformance Reports and Field Trouble Reports where quality deficiencies identified.. Reviewing Inspection and Test Plan, Method Statement, Quality Control Procedure, Painting procedure etc. as per relevant standard for approval. Witnessing Painting procedure and applicator qualification test as per project specification. Inspection of surface preparation from abrasives like copper slag, Garnet etc. prior to painting. Ensure the environmental conditions like Relative humidity, Dew point and Steel surface temperature etc. Ensuring the surface profile as per project specification. Ensuring the allowed salt contamination by Salt Contamination Meter as per project specification. Ensure the dry film thickness and over coating interval before subsequent scheme painting. Inspection of the coating integrity by portable High voltage DC holiday detector. Inspection of coating adhesion by peel strength test. Review of Test Packs and discipline certificates Show less
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Bureau Veritas
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Mexico
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International Trade and Development
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1 - 100 Employee
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Surveyor (TPI)
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Feb 2011 - Feb 2012
Job Responsibilities: Reviewing Inspection Test Plan, Method Statement, Quality Control Procedure as per relevant standard for approval. Witnessing PQR and Welder qualification testing for CS, LTCS, SS & DSS material. Fit-Up inspection as per AFC drawing & WPS. Visual inspection of welds & coordination’s with NDE requirements. Receiving inspection of all material including consumable as per relevant standards and approved for construction. Line checking & as built to compile with P&ID and Isometric drawing. Reviewing of RT films & monitoring the PWHT, Witnessing of Hardness Testing, PT, PMI & MPT activities & flange torqueing etc. Witnessing of Pneumatic testing, Hydrostatic Testing & all types of destructive testing as per required standard. Shop & field inspection; installation & alignment of Static & Rotating Equipment with respect to the related standard, specifications, ITP & vendor manuals. Initiate Non-conformance Reports and Field Trouble Reports where quality deficiencies identified.. Reviewing Inspection and Test Plan, Method Statement, Quality Control Procedure, Painting procedure etc. as per relevant standard for approval. Witnessing Painting procedure and applicator qualification test as per project specification. Inspection of surface preparation from abrasives like copper slag, Garnet etc. prior to painting. Ensure the environmental conditions like Relative humidity, Dew point and Steel surface temperature etc. Ensuring the surface profile as per project specification. Ensuring the allowed salt contamination by Salt Contamination Meter as per project specification. Ensure the dry film thickness and over coating interval before subsequent scheme painting. Inspection of coating adhesion by peel strength test. Review of Test Packs and discipline certificates Preparation/Issue of Field Inspection Report, IR & RN as per requirement. Show less
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Galfar Engineering & Contracting SAOG
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Oman
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Construction
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700 & Above Employee
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Welding Inspector
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May 2008 - Nov 2010
Job Responsibilities: Conducting & monitoring of PQR, WQT and maintaining record. Inspection of Incoming material & welding Consumable as per relevant standard. Verification of Fit-up & Visual Inspection of weld. Monitoring of preheat and interpass temperature, PWHT & welder performance. Dimensional inspection, review AFC Drawing & As built drawing. Witnessing of Hardness testing, PMI, MPT, PT, UT & Pneumatic & Hydrostatic Testing. Preparation of Weld History sheet of Weld Joints (On plot & Off plot) Checking over all status & weld joints offering to the NDT agency. Welder repair percentage analysis and tool box talks for welders to control repair percentage. Ensure Flange Tightening and Torquing As per Requirements. Review of welds radiography film. Inspection of HDPE line as per PDO specification, ITP & manufacture manual. Shop & field inspection; installation & alignment of Static & Rotating Equipment with respect to the related standard, specifications, ITP & vendor manuals. Preparation of all applicable documents (Test pack). Show less
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Al-Hamad Contracting Company
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Kuwait
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Construction
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1 - 100 Employee
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Mechanical Engineer/QC Inspector
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Feb 2004 - Feb 2008
Job Responsibilities: Conducting & monitoring of PQR, WQT and maintaining record. Inspection of Incoming material & welding Consumable. Fit-up & Weld Visual Inspection and Monitoring of preheat and inter pass temperature & PWHT. Witnessing of PMI, MPT, PT, UT ,Hardness testing, hydrostatic Testing & Pneumatic Testing Leading a team of Junior Engineers to identify Pipe joints for radiography and coordination for offering to NDT agency. Review of welds radiography film. Welder repair percentage analysis and tool box talks for welders to control repair percentage. Overall loop status register maintaining and follows up for NDT completion. Preparation of Line History sheets for weld joints for piping loop. Preparation of all applicable documents. (Test Pack) Show less
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Education
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West Bengal council of technical education.
Mechanical Engineering, 81.4% -
University of Burdwan
Bachelor's Degree, Science