Lakshmi Narayan Ranoo

QA/QC Engineer at Gulf Petrochemical Services & Trading LLC
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Contact Information
us****@****om
(386) 825-5501
Location
Oman, OM

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Experience

    • Oil and Gas
    • 400 - 500 Employee
    • QA/QC Engineer
      • Dec 2021 - Present

      • Develop, implement and maintain the project Quality Plan & Project Inspection & Test Plans (ITP’s) in accordance with the contract requirements, applicable legislative, local government & other regulatory requirements. • Provision of adequately skilled, competent and trained QA/QC inspectors for the performance of all field QA/QC Inspections & Test activities. • Ensure any and all deviations from the Project Quality Program and the Company Management System have been formally approved by the QA/QC Manager & Project Manager with all updates documented. • Ensure the projects Quality Exception Item Lists (QEIL) & Punch-list Management systems have been established & tracked in CIMS; and are progressively managed, Closed-out & status updated. • Manage the generation of client Requests for Inspections (RFI) where nominated on the ITP’s providing sufficient notice for all required Hold, Witness and Inspection Points. • Coordinate with the consultant / clients Quality representative to ensure inspections are conducted expediently as per schedule. • Ensure that surveillance inspections are continually carried out on the project, recording and documenting any and all deviations from the Project Quality Program and the Company Management System. • Ensure with Project construction team are maintaining calibration logs for inspection Measurement Test Equipment’s. • Organize training, support and advice to the construction personnel in relation to the Project Quality Program and the Company Management System, and retain records of training completion. • Maintain a good working relationship with all Company and Client personnel on the project. • Ensure the maintaining of project QA/QC records. • Organize and participate in all required client / company / sub-con / vendor site meetings (i.e., weekly Meeting, Monthly Meeting, and Kick off Meeting) as required and preparing Minutes of Meeting. Show less

    • United Kingdom
    • International Trade and Development
    • 700 & Above Employee
    • QA/QC Engineer
      • Jan 2019 - Mar 2022

      • Organize, implement, conduct and manage the QA/QC Programs as per the Company's Quality Policy. • Familiar with the different welding techniques and its quality requirements and welding approval procedures. • Review and approved PQR, WPS, WPQR, Work procedure, ITP, Method Statement as per project requirements. • Monitor the site construction Inspection activity as per Project requirements by Supervision and allocates QCI Personnel per discipline as required. • Provided training to staff regarding QA/QC procedures. • Provide technical support to the Project Manager and guidance to site staff in submission of materials for approval, request for inspection, shop drawings, As-built drawings, O & M manual. • Involve Inspection activities of Skids, Piping spools, Tanks, Vessels, Heat Exchanger, GRE, GRP, Hydrostatic/pneumatic testing, painting and coating activities as per relevant standard, design and drawing requirements. • Witness, review & approved DT and NDT, Quality dossier Test, MRB and Discipline Certificates as per relevant standard. • Ensure that Non-Conformance Report (NCR) is raised once the activities deviated from the Contract Specifications or normal construction industry practices. • Involve Pre-Commissioning & Commissioning activity. • Execution of QA/QC audits & Quality Plan as per company Project Quality Management System. • Lessons learnt provide the foundations of high quality Maintenance Execution. • Develop reporting for QA/QC statistics and KPIs and issue on Daily/Weekly basis. • Conduct weekly project/Quality MOM. • Preparation/Issue of Inspection Report Daily/Weekly basis (As required). Show less

    • QA/QC Lead
      • Feb 2017 - Jan 2018

      • Organize, implement, conduct and manage the QA/QC Programs as per the Company's Quality Policy. • Familiar with the different welding techniques and its quality requirements and welding approval procedures. • Monitor the site construction Inspection activity as per Project requirements by Supervision and allocates QCI Personnel per discipline as required. • Provide technical support to the Project Manager and guidance to site staff in submission of materials for approval, request for inspection, shop drawings, As-built drawings, O & M manual. • Lessons learnt provide the foundations of high quality Maintenance Execution. • Provided training to staff regarding QA/QC procedures. • Preparation of ITP, Procedure, Method Statement, as per project requirements. • Conducting Internal Pre-inspection meeting to involved personnel in different discipline to discuss Inspection Procedures ITP’s and other issues as per Client requirements. • Participate in conducting internal quality audit as per company Project Quality Management System. • Review quality of all materials at site and ensure compliance to all project specifications. • Conducting weekly Toolbox meeting at project site to make awareness. • Conducting surveillance/weekly site Walkthrough Inspection together with client to oversee the violations regarding on quality issues and take steps to address the issue. • Liaise with the Client's representatives for the conduct of day-to-day quality related project activities. • Ensure that Non-Conformance Report (NCR)are raised once the activities deviated from the Contract Specifications or normal construction industry practices. • To monitor and look out welding repair rate percentage in weekly/monthly basis and take necessary steps in controlling high weld repair rate. • Attending daily/weekly quality meetings with clients. • Develop reporting for QA/QC statistics and KPIs and issue on Daily/Weekly basis and submit of Quality Reports to QA/QC Head Office and Client. Show less

    • United Kingdom
    • Engineering Services
    • 700 & Above Employee
    • Inspection Engineer
      • Jan 2016 - Feb 2017
    • Inspection Engineer
      • May 2015 - Aug 2015

       Fit-Up inspection as per AFC drawing & WPS. Visual inspection of welds & coordination’s with NDE requirements.  Receiving inspection of all material including consumable as per relevant GB standards and approved for fabrication.  Review of as built drawing. Reviewing of RT films & monitoring the PWHT, Witnessing of Hardness Testing, PT, MPT & UT activities.  Witnessing of Pneumatic testing, Leak Testing & all types of destructive testing (Lab testing) as per relevant API/GB standard.  Witnessing of load testing of rig equipment’s & pad eye.  Initiate Non-conformance Reports and Field Trouble Reports where quality deficiencies identified.  Inspection of surface preparation & profile from abrasives like shot/grit mix, Garnet etc. prior to painting as per project requirements.  Ensure the environmental conditions like RH, Dew point and Steel surface temperature etc.  Ensuring the allowed salt contamination by Salt Contamination Meter as per project specification  Inspection of mixing, thinning and application of painting as per Inspection and test Plan of the project.  Ensure the dry film thickness and over coating interval before subsequent scheme painting.  Inspection of the coating integrity by portable High voltage DC holiday detector.  Inspection of coating adhesion by peel strength test.  Review of daily painting/coating reports, Pinhole/Holiday detection report, adhesion test report etc…  Review of final documentation of rig structures (Mast, Substructure etc.), equipment, slings, shackles etc. Show less

    • Norway
    • Oil & Energy
    • 1 - 100 Employee
    • Inspection Engineer
      • Nov 2014 - Apr 2015

       Client : National Drilling Company (NDC)  Project : Land Rig Acquisition Project-2 (LRAP-2) Job Responsibilities:  Witnessing PQR and Welder qualification testing for CS, LTCS material.  Fit-Up inspection as per AFC drawing & WPS. Visual inspection of welds & coordination’s with NDE requirements.  Receiving inspection of all material including consumable as per relevant GB standards and approved for fabrication.  Review of as built drawing.  Reviewing of RT films & monitoring the PWHT, Witnessing of Hardness Testing, PT, MPT & UT activities.  Witnessing of Pneumatic testing, Leak Testing & all types of destructive testing (Lab testing) as per relevant GB standard.  Shop & field inspection; installation & alignment of Static & Rotating Equipment with respect to the related standard, specifications, ITP & vendor manuals.  Initiate Non-conformance Reports and Field Trouble Reports where quality deficiencies identified.  Witnessing Painting procedure and paint applicator qualification test as per project specification.  Inspection of surface preparation from abrasives like copper slag, Garnet etc. prior to painting.  Ensure the environmental conditions like Relative humidity, Dew point and Steel surface temperature etc.  Ensuring the surface profile as per project specification.  Ensuring the allowed salt contamination by Salt Contamination Meter as per project specification  Inspection of mixing, thinning and application of painting as per Inspection and test Plan of the project.  Ensure the dry film thickness and over coating interval before subsequent scheme painting.  Inspection of the coating integrity by portable High voltage DC holiday detector.  Inspection of coating adhesion by peel strength test.  Reviewing daily painting/coating reports, Pinhole/Holiday detection report, adhesion test report etc…  Review of Test Packs and Discipline Certificates. Show less

    • Industrial Machinery Manufacturing
    • 200 - 300 Employee
    • QA/QC Multi Discipline Inspector
      • Mar 2012 - Oct 2014

      Job Responsibilities:  Reviewing Inspection Test Plan, Method Statement, Quality Control Procedure as per relevant standard for approval.  Witnessing PQR and Welder qualification testing for CS, LTCS, SS & DSS material.  Fit-Up inspection as per AFC drawing & WPS. Visual inspection of welds & coordination’s with NDE requirements.  Receiving inspection of all material including consumable as per relevant standards and approved for construction.  Line checking & as built to compile with P&ID and Isometric drawing.  Reviewing of RT films & monitoring the PWHT, Witnessing of Hardness Testing, PT, PMI & MPT activities & flange torqueing etc.  Witnessing of Pneumatic testing, Hydrostatic Testing & all types of destructive testing as per required standard.  Shop & field inspection; installation & alignment of Static & Rotating Equipment with respect to the related standard, specifications, ITP & vendor manuals.  Initiate Non-conformance Reports and Field Trouble Reports where quality deficiencies identified..  Reviewing Inspection and Test Plan, Method Statement, Quality Control Procedure, Painting procedure etc. as per relevant standard for approval.  Witnessing Painting procedure and applicator qualification test as per project specification.  Inspection of surface preparation from abrasives like copper slag, Garnet etc. prior to painting.  Ensure the environmental conditions like Relative humidity, Dew point and Steel surface temperature etc.  Ensuring the surface profile as per project specification.  Ensuring the allowed salt contamination by Salt Contamination Meter as per project specification.  Ensure the dry film thickness and over coating interval before subsequent scheme painting.  Inspection of the coating integrity by portable High voltage DC holiday detector.  Inspection of coating adhesion by peel strength test.  Review of Test Packs and discipline certificates Show less

    • Mexico
    • International Trade and Development
    • 1 - 100 Employee
    • Surveyor (TPI)
      • Feb 2011 - Feb 2012

      Job Responsibilities:  Reviewing Inspection Test Plan, Method Statement, Quality Control Procedure as per relevant standard for approval.  Witnessing PQR and Welder qualification testing for CS, LTCS, SS & DSS material.  Fit-Up inspection as per AFC drawing & WPS. Visual inspection of welds & coordination’s with NDE requirements.  Receiving inspection of all material including consumable as per relevant standards and approved for construction.  Line checking & as built to compile with P&ID and Isometric drawing.  Reviewing of RT films & monitoring the PWHT, Witnessing of Hardness Testing, PT, PMI & MPT activities & flange torqueing etc.  Witnessing of Pneumatic testing, Hydrostatic Testing & all types of destructive testing as per required standard.  Shop & field inspection; installation & alignment of Static & Rotating Equipment with respect to the related standard, specifications, ITP & vendor manuals.  Initiate Non-conformance Reports and Field Trouble Reports where quality deficiencies identified..  Reviewing Inspection and Test Plan, Method Statement, Quality Control Procedure, Painting procedure etc. as per relevant standard for approval.  Witnessing Painting procedure and applicator qualification test as per project specification.  Inspection of surface preparation from abrasives like copper slag, Garnet etc. prior to painting.  Ensure the environmental conditions like Relative humidity, Dew point and Steel surface temperature etc.  Ensuring the surface profile as per project specification.  Ensuring the allowed salt contamination by Salt Contamination Meter as per project specification.  Ensure the dry film thickness and over coating interval before subsequent scheme painting.  Inspection of coating adhesion by peel strength test.  Review of Test Packs and discipline certificates  Preparation/Issue of Field Inspection Report, IR & RN as per requirement. Show less

    • Oman
    • Construction
    • 700 & Above Employee
    • Welding Inspector
      • May 2008 - Nov 2010

      Job Responsibilities:  Conducting & monitoring of PQR, WQT and maintaining record.  Inspection of Incoming material & welding Consumable as per relevant standard.  Verification of Fit-up & Visual Inspection of weld.  Monitoring of preheat and interpass temperature, PWHT & welder performance.  Dimensional inspection, review AFC Drawing & As built drawing.  Witnessing of Hardness testing, PMI, MPT, PT, UT & Pneumatic & Hydrostatic Testing.  Preparation of Weld History sheet of Weld Joints (On plot & Off plot)  Checking over all status & weld joints offering to the NDT agency.  Welder repair percentage analysis and tool box talks for welders to control repair percentage.  Ensure Flange Tightening and Torquing As per Requirements.  Review of welds radiography film.  Inspection of HDPE line as per PDO specification, ITP & manufacture manual.  Shop & field inspection; installation & alignment of Static & Rotating Equipment with respect to the related standard, specifications, ITP & vendor manuals.  Preparation of all applicable documents (Test pack). Show less

    • Kuwait
    • Construction
    • 1 - 100 Employee
    • Mechanical Engineer/QC Inspector
      • Feb 2004 - Feb 2008

      Job Responsibilities:  Conducting & monitoring of PQR, WQT and maintaining record.  Inspection of Incoming material & welding Consumable.  Fit-up & Weld Visual Inspection and Monitoring of preheat and inter pass temperature & PWHT.  Witnessing of PMI, MPT, PT, UT ,Hardness testing, hydrostatic Testing & Pneumatic Testing  Leading a team of Junior Engineers to identify Pipe joints for radiography and coordination for offering to NDT agency.  Review of welds radiography film.  Welder repair percentage analysis and tool box talks for welders to control repair percentage.  Overall loop status register maintaining and follows up for NDT completion.  Preparation of Line History sheets for weld joints for piping loop.  Preparation of all applicable documents. (Test Pack) Show less

Education

  • West Bengal council of technical education.
    Mechanical Engineering, 81.4%
    2000 - 2003
  • University of Burdwan
    Bachelor's Degree, Science
    1996 - 1999

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